ITAC Assessment: KU0155
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ITAC Assessment: KU0155
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Assessment Year 1985
Principal Product FAB STRUCTURAL STEEL
NAICS
n/a
SIC 3441: Fabricated Structural Metal
Sales Range $10
M
to 50
M
# of Employees 100
Plant Area
n/a
Annual Production 10,600
ton
Production Hrs. Annual 4,368
hrs
Location (State) Kansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $92,995 1,249,121
kWh
Natural Gas $21,224 4,372
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $26,015 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $18,647

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Administrative Changes Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $6,743 $948 $6,743
90,563
kWh
- -
02 2.7447: Install vinyl strip / high speed / air curtain doors $5,311 $278 - $5,311
-
MMBtu
-
03 2.4312: Improve lubrication practices $2,931 - $3,731
50,117
kWh
- $(-800.0)
04 2.6212: Turn off equipment during breaks, reduce operating time $1,855 - $1,855
24,912
kWh
- -
05 2.4323: Use optimum size and capacity equipment $3,055 $20 $3,055
41,032
kWh
- -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $851 $300 $851
11,430
kWh
- -
07 2.4221: Install compressor air intakes in coolest locations $327 $50 $327
4,396
kWh
- -
08 2.4231: Reduce the pressure of compressed air to the minimum required $305 $20 $305
4,103
kWh
- -
09 2.6212: Turn off equipment during breaks, reduce operating time $1,418 - $1,418
19,050
kWh
- -
10 2.1123: Install automatic stack damper $1,280 $975 - $1,280
-
MMBtu
-
11 2.7261: Install timers and/or thermostats $827 $300 $546
7,327
kWh
$281
-
MMBtu
-
12 2.1233: Analyze flue gas for proper air/fuel ratio $23 - - $723
-
MMBtu
$(-700.0)
13 2.7224: Reduce space conditioning during non-working hours $434 - $(-22.0)
(-293)
kWh
$456
-
MMBtu
-
14 2.7231: Use radiant heater for spot heating $112 $25 - $112
-
MMBtu
-
15 2.7221: Lower temperature during the winter season and vice-versa $393 - $393
5,275
kWh
- -
16 2.6121: Reduce hot water temperature to the minimum required $150 - - $150
-
MMBtu
-
TOTAL RECOMMENDED $26,015 $2,916 $19,202
257,912
kWh
$8,313
-
MMBtu
$(-1,500.0)
TOTAL IMPLEMENTED $18,647 $1,826 $13,682
183,762
kWh
$6,465
-
MMBtu
$(-1,500.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs