| Assessment Year | 1984 |
|---|---|
| Principal Product | PETROLEUM PUMP CABLE |
| NAICS |
n/a
|
| SIC | 3357: Drawing and Insulating of Nonferrous Wire |
| Sales Range | $10 M to 50M |
| # of Employees | 115 |
| Plant Area |
n/a
|
| Annual Production | 1,800
pieces
|
| Production Hrs. Annual | 7,200
hrs
|
| Location (State) | Kansas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $429,611 | 7,306,858 |
kWh
|
$0.059 |
| Natural Gas | $138,948 | 33,236 |
MMBtu
|
$4.18 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $63,721 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $54,348 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.7111: Reduce illumination to minimum necessary levels | $34,443 | $3,262 |
$34,443
585,873
kWh
|
- | - | |
| 02 | 2.2511: Insulate bare equipment | $3,920 | $350 |
$4,359
74,150
kWh
|
$(-439.0)
-
MMBtu
|
- | |
| 03 | 2.6212: Turn off equipment during breaks, reduce operating time | $965 | $400 |
$965
16,413
kWh
|
- | - | |
| 04 | 2.4239: Eliminate or reduce compressed air usage | $2,550 | $75 |
$2,550
43,376
kWh
|
- | - | |
| 05 | 2.2511: Insulate bare equipment | $666 | $350 |
$741
12,603
kWh
|
$(-75.0)
-
MMBtu
|
- | |
| 06 | 2.2511: Insulate bare equipment | $480 | $325 |
$534
9,086
kWh
|
$(-54.0)
-
MMBtu
|
- | |
| 08 | 2.2441: Preheat boiler makeup water with waste process heat | $1,626 | $700 | - |
$1,626
-
MMBtu
|
- | |
| 09 | 2.4239: Eliminate or reduce compressed air usage | $1,551 | $300 |
$1,551
26,377
kWh
|
- | - | |
| 10 | 2.6212: Turn off equipment during breaks, reduce operating time | $586 | $300 |
$586
9,965
kWh
|
- | - | |
| 11 | 2.2449: Recover heat from exhausted steam, hot air or hot water | $339 | $350 | - |
$339
-
MMBtu
|
- | |
| 12 | 2.2135: Repair and eliminate steam leaks | $125 | $20 | - |
$125
-
MMBtu
|
- | |
| 13 | 2.2711: Utilize outside air instead of conditioned air for drying | $911 | $820 | - |
$911
-
MMBtu
|
- | |
| 14 | 2.1131: Repair faulty insulation in furnaces, boilers, etc | $834 | $1,300 |
$930
15,826
kWh
|
$(-96.0)
-
MMBtu
|
- | |
| 15 | 2.2511: Insulate bare equipment | $834 | $40 |
$930
15,826
kWh
|
$(-96.0)
-
MMBtu
|
- | |
| 16 | 2.1135: Repair furnaces and oven doors so that they seal efficiently | $3,367 | $30 |
$3,308
56,272
kWh
|
$59
-
MMBtu
|
- | |
| 17 | 2.6212: Turn off equipment during breaks, reduce operating time | $534 | - |
$534
9,086
kWh
|
- | - | |
| 18 | 2.6212: Turn off equipment during breaks, reduce operating time | $121 | - |
$121
2,052
kWh
|
- | - | |
| 19 | 2.6212: Turn off equipment during breaks, reduce operating time | $131 | - |
$52
879
kWh
|
$79
-
MMBtu
|
- | |
| 20 | 2.4221: Install compressor air intakes in coolest locations | $310 | $550 |
$310
5,275
kWh
|
- | - | |
| 21 | 2.6121: Reduce hot water temperature to the minimum required | $278 | - |
$190
3,224
kWh
|
$88
-
MMBtu
|
- | |
| 23 | 2.1123: Install automatic stack damper | $4,551 | $1,425 | - |
$4,551
-
MMBtu
|
- | |
| 24 | 2.1233: Analyze flue gas for proper air/fuel ratio | $486 | - | - |
$786
-
MMBtu
|
$(-300.0) | |
| 25 | 2.2414: Use waste heat from hot flue gases to preheat | $2,579 | $500 | - |
$2,579
-
MMBtu
|
- | |
| 26 | 2.2135: Repair and eliminate steam leaks | $276 | $300 | - |
$276
-
MMBtu
|
- | |
| 27 | 2.7447: Install vinyl strip / high speed / air curtain doors | $1,258 | $906 | - |
$1,258
-
MMBtu
|
- | |
| TOTAL RECOMMENDED | $63,721 | $12,303 |
$52,104
886,283
kWh
|
$11,917
-
MMBtu
|
$(-300.0) | ||
| TOTAL IMPLEMENTED | $54,348 | $8,257 |
$45,712
777,549
kWh
|
$8,936
-
MMBtu
|
$(-300.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs