ITAC Assessment: KU0131
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ITAC Assessment: KU0131
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Assessment Year 1984
Principal Product PRINTED MATERIAL
NAICS
n/a
SIC 2759: Commercial Printing, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 170
Plant Area
n/a
Annual Production 12,000,000
lb
Production Hrs. Annual 6,600
hrs
Location (State) Kansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $190,835 2,881,887
kWh
Natural Gas $32,944 6,722
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $38,457 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $5,051

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Administrative Changes Savings
01 2.2422: Use waste heat from hot flue gases to generate steam $15,513 $17,900 - $15,513
-
MMBtu
-
02 2.7312: Minimize use of outside make-up air for ventilation except when used for economizer cycle $8,554 $18,500 $5,856
40,739
kWh
$2,698
-
MMBtu
-
03 2.4231: Reduce the pressure of compressed air to the minimum required $1,281 $200 $1,281
19,343
kWh
- -
04 2.7111: Reduce illumination to minimum necessary levels $4,270 $235 $4,270
64,478
kWh
- -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,310 $170 $2,310
34,877
kWh
- -
06 2.4231: Reduce the pressure of compressed air to the minimum required $1,902 $30 $1,902
28,722
kWh
- -
07 2.4221: Install compressor air intakes in coolest locations $485 $350 $485
7,327
kWh
- -
08 2.1233: Analyze flue gas for proper air/fuel ratio $975 $1,000 - $1,475
-
MMBtu
$(-500.0)
09 2.1123: Install automatic stack damper $897 $2,000 - $897
-
MMBtu
-
10 2.1222: Install turbulators $289 $650 - $289
-
MMBtu
-
11 2.1242: Minimize boiler blowdown with better feedwater treatment $162 - - $162
-
MMBtu
-
12 2.1242: Minimize boiler blowdown with better feedwater treatment $109 - - $309
-
MMBtu
$(-200.0)
13 2.1233: Analyze flue gas for proper air/fuel ratio $396 - - $946
-
MMBtu
$(-550.0)
14 2.6124: Establish equipment maintenance schedule $330 - $990
14,947
kWh
- $(-660.0)
15 2.1123: Install automatic stack damper $461 $800 - $461
-
MMBtu
-
16 2.6214: Shut off pilots in standby equipment $136 - - $186
-
MMBtu
$(-50.0)
17 2.6121: Reduce hot water temperature to the minimum required $147 - - $147
-
MMBtu
-
18 2.2122: Install / repair insulation on condensate lines $127 $63 - $127
-
MMBtu
-
19 2.7444: Close holes and openings in building such as broken windows $113 $39 $6
293
kWh
$107
-
MMBtu
-
TOTAL RECOMMENDED $38,457 $41,937 $17,100
210,726
kWh
$23,317
-
MMBtu
$(-1,960.0)
TOTAL IMPLEMENTED $5,051 $759 $5,072
76,787
kWh
$1,239
-
MMBtu
$(-1,260.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs