ITAC Assessment: KU0130
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ITAC Assessment: KU0130
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Assessment Year 1984
Principal Product PET FOOD, TIN CANS
NAICS
n/a
SIC 3411: Metal Cans
Sales Range $10
M
to 50
M
# of Employees 55
Plant Area
n/a
Annual Production 63,000,000
lb
Production Hrs. Annual 2,740
hrs
Location (State) Kansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $130,260 2,038,101
kWh
Natural Gas $163,907 40,656
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $84,823 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $32,215

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Administrative Changes Savings
01 2.2449: Recover heat from exhausted steam, hot air or hot water $6,577 $9,000 - $6,577
-
MMBtu
-
02 2.2511: Insulate bare equipment $7,153 $21,500 - $7,153
-
MMBtu
-
03 3.6122: Install solid waste incinerator for heat $25,600 $40,000 - $14,300
-
MMBtu
$11,300
04 2.7111: Reduce illumination to minimum necessary levels $9,121 - $9,121
142,732
kWh
- -
05 2.4312: Improve lubrication practices $6,312 $600 $6,312
98,769
kWh
- -
06 2.1131: Repair faulty insulation in furnaces, boilers, etc $6,561 $5,090 - $6,561
-
MMBtu
-
07 2.1233: Analyze flue gas for proper air/fuel ratio $2,950 $5,000 - $2,950
-
MMBtu
-
08 2.2122: Install / repair insulation on condensate lines $399 $339 - $399
-
MMBtu
-
09 2.2135: Repair and eliminate steam leaks $830 - - $830
-
MMBtu
-
10 2.7447: Install vinyl strip / high speed / air curtain doors $7,572 $4,570 - $7,572
-
MMBtu
-
11 2.7261: Install timers and/or thermostats $2,648 - $2,060
32,239
kWh
$588
-
MMBtu
-
12 2.7243: Improve air circulation with destratification fans / other methods $1,060 $2,000 $(-169.0)
(-2,638)
kWh
$1,229
-
MMBtu
-
13 2.2441: Preheat boiler makeup water with waste process heat $3,949 $3,200 - $3,949
-
MMBtu
-
14 2.4221: Install compressor air intakes in coolest locations $1,068 $800 $1,068
16,706
kWh
- -
15 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $618 - $618
9,672
kWh
- -
16 2.4239: Eliminate or reduce compressed air usage $131 - $131
2,052
kWh
- -
17 2.2511: Insulate bare equipment $1,757 $2,100 - $1,757
-
MMBtu
-
18 2.6121: Reduce hot water temperature to the minimum required $150 - $150
2,345
kWh
- -
19 2.2694: Use highest temperature for chilling or cold storage $262 - $262
4,103
kWh
- -
20 2.6214: Shut off pilots in standby equipment $105 - - $105
-
MMBtu
-
TOTAL RECOMMENDED $84,823 $94,199 $19,553
305,980
kWh
$53,970
-
MMBtu
$11,300
TOTAL IMPLEMENTED $32,215 $13,829 $19,553
305,980
kWh
$12,662
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs