ITAC Assessment: KU0124
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ITAC Assessment: KU0124
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Assessment Year 1984
Principal Product BAKERY INGREDIENTS
NAICS
n/a
SIC 2087: Flavoring Extracts and Flavoring Syrups, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 90
Plant Area
n/a
Annual Production 48,000,000
lb
Production Hrs. Annual 2,125
hrs
Location (State) Kansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $164,227 2,497,948
kWh
Natural Gas $48,198 9,339
MMBtu
Other Energy $33,000 4,917
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $20,339 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $15,184

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Other Energy Savings Administrative Changes Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $3,060 $1,800 $3,060
46,600
kWh
- - -
02 2.1233: Analyze flue gas for proper air/fuel ratio $1,287 $2,200 - $1,687
-
MMBtu
- $(-400.0)
03 2.2414: Use waste heat from hot flue gases to preheat $698 $500 - $698
-
MMBtu
- -
04 2.2113: Repair or replace steam traps $2,492 $3,200 - $2,492
-
MMBtu
- -
05 2.1131: Repair faulty insulation in furnaces, boilers, etc $392 $600 - $392
-
MMBtu
- -
06 2.2122: Install / repair insulation on condensate lines $361 $315 - $361
-
MMBtu
- -
07 2.2511: Insulate bare equipment $134 $300 - $134
-
MMBtu
- -
08 2.2136: Install / repair insulation on steam lines $820 $1,200 - $820
-
MMBtu
- -
09 2.2211: Use optimum temperature $232 $450 - $232
-
MMBtu
- -
10 2.7492: Use proper thickness of insulation on building envelope $501 $323 $135
2,052
kWh
$366
-
MMBtu
- -
11 2.2511: Insulate bare equipment $542 $1,600 - $542
-
MMBtu
- -
12 2.7261: Install timers and/or thermostats $1,644 $140 $462
7,034
kWh
$1,182
-
MMBtu
- -
13 2.2449: Recover heat from exhausted steam, hot air or hot water $2,322 $1,800 - $2,322
-
MMBtu
- -
14 2.7226: Use computer programs to optimize hvac performance $1,965 $1,000 $1,965
29,894
kWh
- - -
15 2.4221: Install compressor air intakes in coolest locations $886 $800 $886
13,482
kWh
- - -
16 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $732 $300 $732
11,137
kWh
- - -
17 2.4239: Eliminate or reduce compressed air usage $655 - $655
9,965
kWh
- - -
18 2.6212: Turn off equipment during breaks, reduce operating time $616 $1,200 $616
9,379
kWh
- - -
19 2.8223: Add air shields to trucks to increase fuel mileage $1,000 - - - $1,000
-
MMBtu
-
TOTAL RECOMMENDED $20,339 $17,728 $8,511
129,543
kWh
$11,228
-
MMBtu
$1,000
-
MMBtu
$(-400.0)
TOTAL IMPLEMENTED $15,184 $14,438 $5,468
83,236
kWh
$9,116
-
MMBtu
$1,000
-
MMBtu
$(-400.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Other Energy Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs