ITAC Assessment: KU0119
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ITAC Assessment: KU0119
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Assessment Year 1984
Principal Product WHOLE HOG SAUSAGE
NAICS
n/a
SIC 2011: Meat Packing Plants
Sales Range $10
M
to 50
M
# of Employees 100
Plant Area
n/a
Annual Production 24,000,000
lb
Production Hrs. Annual 2,646
hrs
Location (State) Kansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $123,157 2,757,620
kWh
Natural Gas $98,647 20,918
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $49,804 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $30,608

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.2437: Recover waste heat from equipment $21,545 $16,000 - $21,545
-
MMBtu
02 2.1233: Analyze flue gas for proper air/fuel ratio $6,576 $5,000 - $6,576
-
MMBtu
03 2.7226: Use computer programs to optimize hvac performance $4,583 $7,400 $3,521
78,839
kWh
$1,062
-
MMBtu
04 2.2136: Install / repair insulation on steam lines $4,150 $3,590 - $4,150
-
MMBtu
05 2.7142: Utilize higher efficiency lamps and/or ballasts $3,365 $3,208 $3,365
75,322
kWh
-
06 2.1222: Install turbulators $2,558 $1,261 - $2,558
-
MMBtu
07 2.1212: Operate boilers on high fire setting $2,034 $50 - $2,034
-
MMBtu
08 2.6121: Reduce hot water temperature to the minimum required $1,240 - - $1,240
-
MMBtu
09 2.2122: Install / repair insulation on condensate lines $982 $200 - $982
-
MMBtu
10 2.2163: Use minimum steam operating pressure $939 - - $939
-
MMBtu
11 2.7261: Install timers and/or thermostats $486 $465 - $486
-
MMBtu
12 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $393 $50 $393
8,792
kWh
-
13 2.7447: Install vinyl strip / high speed / air curtain doors $288 $120 - $288
-
MMBtu
14 2.2511: Insulate bare equipment $264 $150 - $264
-
MMBtu
15 2.4231: Reduce the pressure of compressed air to the minimum required $262 $30 $262
5,862
kWh
-
16 2.2511: Insulate bare equipment $139 $135 - $139
-
MMBtu
TOTAL RECOMMENDED $49,804 $37,659 $7,541
168,815
kWh
$42,263
-
MMBtu
TOTAL IMPLEMENTED $30,608 $20,040 $393
8,792
kWh
$30,215
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs