ITAC Assessment: KU0070
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ITAC Assessment: KU0070
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Assessment Year 1983
Principal Product PRINTED GIFT WRAP
NAICS
n/a
SIC 2754: Commercial Printing, Gravure
Sales Range $50
M
to 100
M
# of Employees 250
Plant Area
n/a
Annual Production 100,000
ton
Production Hrs. Annual 6,000
hrs
Location (State) Kansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $309,806 8,448,124
kWh
Natural Gas $279,263 92,388
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $97,362 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $2,639

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.7314: Reduce ventilation air $68,280 $2,361 $20,780
567,116
kWh
$47,500
-
MMBtu
02 2.1233: Analyze flue gas for proper air/fuel ratio $9,139 $1,900 - $9,139
-
MMBtu
03 2.2444: Use hot process fluids to preheat incoming process fluids $8,631 $5,200 - $8,631
-
MMBtu
04 2.7142: Utilize higher efficiency lamps and/or ballasts $4,046 $3,942 $4,046
110,492
kWh
-
05 2.7226: Use computer programs to optimize hvac performance $1,975 $13,000 $1,975
53,927
kWh
-
06 2.3212: Optimize plant power factor $3,510 $5,820 $3,510
-
kWh
-
07 2.7447: Install vinyl strip / high speed / air curtain doors $664 $42 - $664
-
MMBtu
08 2.4231: Reduce the pressure of compressed air to the minimum required $615 - $615
16,706
kWh
-
09 2.4221: Install compressor air intakes in coolest locations $502 $72 $502
13,775
kWh
-
TOTAL RECOMMENDED $97,362 $32,337 $31,428
762,016
kWh
$65,934
-
MMBtu
TOTAL IMPLEMENTED $2,639 $13,042 $1,975
53,927
kWh
$664
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs