| Assessment Year | 2024 |
|---|---|
| Principal Product | Aluminum Casting |
| NAICS | 331524: Aluminum Foundries (except Die-Casting) |
| SIC | 3365: Aluminum Foundries |
| Sales Range | $50 M to 100M |
| # of Employees | 175 |
| Plant Area |
94,950
ft2
|
| Annual Production | 30,000,000
lb
|
| Production Hrs. Annual | 6,480
hrs
|
| Location (State) | Indiana |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $693,215 | 7,617,750 |
kWh
|
$0.091 | |
| Electricity Demand | $116,840 | 18,228 |
kW-mo/yr
|
$6.41 | |
| Electricity Fees | $(-3,177.0) | - |
|
- | |
| Natural Gas | $167,393 | 41,560 |
MMBtu
|
$4.03 | |
| Waste Disposal Costs | |||||
| Water Usage | $4,129 | 235 |
Tgal
|
$17.57 | |
| Water Disposal | $4,359 | 131 |
Tgal
|
$33.27 | |
| TOTAL YEARLY COSTS | $982,759 | ||||
| RECOMMENDED SAVINGS* | $219,544 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | - | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $695 | $21 |
$695
7,640
kWh
|
- | - | |
| 02 | 2.6211: Conserve energy by efficient use of vending machines | $1,291 | - |
$1,291
14,191
kWh
|
- | - | |
| 03 | 2.6218: Turn off equipment when not in use | $28,335 | - |
$25,065
275,437
kWh
|
$3,270
-
kW-mo/yr
|
- | |
| 04 | 2.7221: Lower temperature during the winter season and vice-versa | $2,000 | - |
$2,000
21,983
kWh
|
- | - | |
| 05 | 2.4221: Install compressor air intakes in coolest locations | $18,233 | $827 |
$18,233
200,362
kWh
|
- | - | |
| 06 | 2.2449: Recover heat from exhausted steam, hot air or hot water | $7,924 | $1,309 |
$(-49.0)
(-539)
kWh
|
$(-6.0)
-
kW-mo/yr
|
$7,979
-
MMBtu
|
|
| 07 | 2.6231: Utilize controls to operate equipment only when needed | $21,856 | $5,952 |
$21,856
240,179
kWh
|
- | - | |
| 08 | 2.5112: Use continuous equipment which retains process heating conveyors within the heated chamber | $99,783 | $28,120 |
$88,219
969,435
kWh
|
$11,564
-
kW-mo/yr
|
- | |
| 09 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $36,012 | $11,226 |
$36,012
395,736
kWh
|
- | - | |
| 10 | 2.1117: Relocate oven / furnace to more efficient location | $752 | $700 |
$752
8,266
kWh
|
- | - | |
| 11 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,920 | $1,969 |
$1,696
18,635
kWh
|
$224
-
kW-mo/yr
|
- | |
| 12 | 2.4322: Use or replace with energy efficient substitutes | $743 | $2,940 |
$743
8,167
kWh
|
- | - | |
| TOTAL RECOMMENDED | $219,544 | $53,064 |
$196,513
2,159,492
kWh
|
$15,052
-
kW-mo/yr
|
$7,979
-
MMBtu
|
||
| TOTAL IMPLEMENTED | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs