| Assessment Year | 2023 |
|---|---|
| Principal Product | Injection Molding |
| NAICS | 326121: Unlaminated Plastics Profile Shape Manufacturing |
| SIC | 3089: Plastics Products, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 217 |
| Plant Area |
150,000
ft2
|
| Annual Production | 13,574,575
units
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Indiana |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $950,237 | 10,791,556 |
kWh
|
$0.088 | |
| Electricity Demand | $373,980 | 18,257 |
kW-mo/yr
|
$20.48 | |
| Electricity Fees | $96,933 | - |
|
- | |
| Natural Gas | $61,979 | 6,444 |
MMBtu
|
$9.62 | |
| Waste Disposal Costs | |||||
| Water Usage | $18,972 | 2,637 |
Tgal
|
$7.19 | |
| TOTAL YEARLY COSTS | $1,502,101 | ||||
| RECOMMENDED SAVINGS* | $564,436 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | - | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.6211: Conserve energy by efficient use of vending machines | $431 | - |
$327
3,714
kWh
|
$104
-
kW-mo/yr
|
- | - | - | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $22,732 | $210 |
$22,732
258,322
kWh
|
- | - | - | - | |
| 03 | 2.2211: Use optimum temperature | $10,080 | - |
$2,442
27,749
kWh
|
- | - |
$7,638
-
MMBtu
|
- | |
| 04 | 2.4231: Reduce the pressure of compressed air to the minimum required | $6,379 | - |
$4,837
54,962
kWh
|
$1,542
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.6231: Utilize controls to operate equipment only when needed | $1,187 | - |
$1,187
13,488
kWh
|
- | - | - | - | |
| 06 | 2.8121: Apply for tax-free status for energy purchases | $91,806 | $8,000 | - | - | $91,806 | - | - | |
| 07 | 2.4221: Install compressor air intakes in coolest locations | $5,815 | $653 |
$4,410
50,109
kWh
|
$1,405
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.7135: Install occupancy sensors | $1,228 | $764 |
$1,228
13,956
kWh
|
- | - | - | - | |
| 09 | 2.7241: Install outside air damper / economizer on hvac unit | $2,101 | $1,200 |
$2,101
23,880
kWh
|
- | - | - | - | |
| 10 | 2.4239: Eliminate or reduce compressed air usage | $4,349 | $3,260 |
$4,349
49,421
kWh
|
- | - | - | - | |
| 11 | 3.2111: Install redundant equipment to avoid losses caused by equipment failure and routine maintenance | $409,614 | $304,570 |
$5,518
62,708
kWh
|
$4,096
-
kW-mo/yr
|
- | - | $400,000 | |
| 12 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $8,714 | $17,391 |
$6,748
76,683
kWh
|
$1,966
-
kW-mo/yr
|
- | - | - | |
| TOTAL RECOMMENDED | $564,436 | $336,048 |
$55,879
634,992
kWh
|
$9,113
-
kW-mo/yr
|
$91,806 |
$7,638
-
MMBtu
|
$400,000 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs