ITAC Assessment: BD0175
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ITAC Assessment: BD0175
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Assessment Year 2000
Principal Product Frozen Filled Pasta
NAICS
n/a
SIC 2038: Frozen Specialties, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 270
Plant Area 79,000
ft2
Annual Production 45,000,000
lb
Production Hrs. Annual 4,800
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $427,950 10,853,752
kWh
Electricity Demand $316,067 23,782
kW-mo/yr
Electricity Fees $5,099 -
Natural Gas $146,803 38,356
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $335,324 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $5,038

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Water Disposal Savings Administrative Changes Savings One-time Revenue or Avoided Cost Savings
01 2.7135: Install occupancy sensors $4,078 $2,850 $1,799
45,721
kWh
$2,279
-
kW-mo/yr
- - -
02 2.4231: Reduce the pressure of compressed air to the minimum required $1,783 - $967
24,619
kWh
$816
-
kW-mo/yr
- - -
03 2.3131: Reschedule plant operations or reduce load to avoid peaks $1,116 - - $5,495
-
kW-mo/yr
- - $(-4,379.0)
04 2.4221: Install compressor air intakes in coolest locations $599 $1,000 $325
8,206
kWh
$274
-
kW-mo/yr
- - -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $361 $338 $144
3,810
kWh
$66
-
kW-mo/yr
- - $151
06 4.111: Add equipment/ operators to reduce production bottleneck $92,187 $250,000 - - $92,187
-
Tgal
- -
07 3.2176: Increase use of automation $226,800 $45,735 - - - $226,800 -
08 3.5315: Lease / purchase baler; sell cardboard to recycler $8,400 $10,000 - - - $8,400 -
TOTAL RECOMMENDED $335,324 $309,923 $3,235
82,356
kWh
$8,930
-
kW-mo/yr
$92,187
-
Tgal
$235,200 $(-4,228.0)
TOTAL IMPLEMENTED $5,038 $4,188 $2,268
57,737
kWh
$2,619
-
kW-mo/yr
- - $151
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Water Disposal Savings Administrative Changes Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs