ITAC Assessment: IP0168
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ITAC Assessment: IP0168
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Assessment Year 2023
Principal Product Iron Casting
NAICS 331511: Iron Foundries
SIC 3321: Gray and Ductile Iron Foundries
Sales Range $50
M
to 100
M
# of Employees 320
Plant Area 250,000
ft2
Annual Production 60,000
ton
Production Hrs. Annual 5,400
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $7,703,084 84,289,544
kWh
Electricity Demand $773,644 191,971
kW-mo/yr
Electricity Fees $(-135,381.0) -
Natural Gas $507,511 102,170
MMBtu
Waste Disposal Costs
Water Usage $67,472 24,126
Tgal
TOTAL YEARLY COSTS $8,916,330
RECOMMENDED SAVINGS* $230,760 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $230,760

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.7224: Reduce space conditioning during non-working hours $5,243 - $103
1,127
kWh
- $5,140
-
MMBtu
02 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $61,060 $8,140 $61,060
670,989
kWh
- -
03 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $86,815 $12,140 $86,815
954,011
kWh
- -
04 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $53,112 $22,920 $53,112
583,648
kWh
- -
05 2.7447: Install vinyl strip / high speed / air curtain doors $9,513 $4,848 - - $9,513
-
MMBtu
06 2.4221: Install compressor air intakes in coolest locations $8,045 $4,576 $7,980
87,696
kWh
$65
-
kW-mo/yr
-
07 2.4111: Utilize energy-efficient belts and other improved mechanisms $939 $713 $855
9,393
kWh
$84
-
kW-mo/yr
-
08 2.7142: Utilize higher efficiency lamps and/or ballasts $5,542 $5,311 $5,107
56,125
kWh
$435
-
kW-mo/yr
-
09 2.7241: Install outside air damper / economizer on hvac unit $254 $600 $254
2,787
kWh
- -
10 2.7134: Use photocell controls $237 $727 $237
2,606
kWh
- -
TOTAL RECOMMENDED $230,760 $59,975 $215,523
2,368,382
kWh
$584
-
kW-mo/yr
$14,653
-
MMBtu
TOTAL IMPLEMENTED $230,760 $59,975 $215,523
2,368,382
kWh
$584
-
kW-mo/yr
$14,653
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs