| Assessment Year | 2019 |
|---|---|
| Principal Product | Food Packing Trays |
| NAICS | 325211: Plastics Material and Resin Manufacturing |
| SIC | 2821: Plastics Materials, Synthetic Resins, and Nonvulcanizable Elastomers |
| Sales Range | $10 M to 50M |
| # of Employees | 225 |
| Plant Area |
270,000
ft2
|
| Annual Production | 700,000,000
pieces
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Indiana |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $1,134,369 | 21,982,800 |
kWh
|
$0.052 | |
| Electricity Demand | $618,857 | 37,520 |
kW-mo/yr
|
$16.49 | |
| Electricity Fees | $136,029 | - |
|
- | |
| Natural Gas | $77,628 | 13,007 |
MMBtu
|
$5.97 | |
| Waste Disposal Costs | |||||
| Water Disposal | $56,009 | 16,977 |
Tgal
|
$3.30 | |
| TOTAL YEARLY COSTS | $2,022,892 | ||||
| RECOMMENDED SAVINGS* | $150,255 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | - | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Water Disposal Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.6212: Turn off equipment during breaks, reduce operating time | $19,811 | - |
$19,811
383,940
kWh
|
- | - | - | |
| 02 | 2.4322: Use or replace with energy efficient substitutes | $2,594 | - |
$1,804
34,961
kWh
|
$790
-
kW-mo/yr
|
- | - | |
| 03 | 2.4231: Reduce the pressure of compressed air to the minimum required | $7,500 | $125 |
$7,500
145,357
kWh
|
- | - | - | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,865 | $93 |
$1,865
36,139
kWh
|
- | - | - | |
| 05 | 2.6231: Utilize controls to operate equipment only when needed | $37,555 | $12,740 |
$37,555
727,812
kWh
|
- | - | - | |
| 06 | 2.3212: Optimize plant power factor | $73,256 | $43,486 | - | - | $73,256 | - | |
| 07 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $3,116 | $1,932 |
$3,116
60,397
kWh
|
- | - | - | |
| 08 | 2.4221: Install compressor air intakes in coolest locations | $1,365 | $941 |
$949
18,396
kWh
|
$416
-
kW-mo/yr
|
- | - | |
| 09 | 3.4116: Meter recycled water (to reduce sewer charges) | $1,752 | $1,356 | - | - | - |
$1,752
-
Tgal
|
|
| 10 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,441 | $2,582 |
$972
18,840
kWh
|
$469
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $150,255 | $63,255 |
$73,572
1,425,842
kWh
|
$1,675
-
kW-mo/yr
|
$73,256 |
$1,752
-
Tgal
|
||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Water Disposal Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs