ITAC Assessment: IP0093
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ITAC Assessment: IP0093
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Assessment Year 2017
Principal Product Metal Formed Components
NAICS 332111: Iron and Steel Forging
SIC 3542: Machine Tools, Metal Forming Types
Sales Range $10
M
to 50
M
# of Employees 129
Plant Area 81,500
ft2
Annual Production 69,615,000
lb
Production Hrs. Annual 4,992
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,015,585 13,838,400
kWh
Electricity Demand $649,062 54,662
kW-mo/yr
Electricity Fees $4,308 -
Natural Gas $32,254 5,728
MMBtu
TOTAL YEARLY COSTS $1,701,209
RECOMMENDED SAVINGS* $113,923 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $107,216

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings One-time Revenue or Avoided Cost Savings
01 4.821: Pay bills on time to avoid late fees $4,308 - - - - $4,308
02 2.4323: Use optimum size and capacity equipment $2,245 - $1,837
25,029
kWh
$408
-
kW-mo/yr
- -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $1,092 - $1,092
14,877
kWh
- - -
04 2.7221: Lower temperature during the winter season and vice-versa $15,443 $240 $8,208
111,840
kWh
- $7,235
-
MMBtu
-
05 2.4111: Utilize energy-efficient belts and other improved mechanisms $19,611 $410 $18,996
258,835
kWh
$615
-
kW-mo/yr
- -
06 2.7135: Install occupancy sensors $5,853 $469 $5,853
77,756
kWh
- - -
07 2.4221: Install compressor air intakes in coolest locations $26,601 $3,039 $22,480
306,309
kWh
$4,121
-
kW-mo/yr
- -
08 2.4322: Use or replace with energy efficient substitutes $10,674 $2,715 $10,674
145,439
kWh
- - -
09 2.4322: Use or replace with energy efficient substitutes $9,248 $5,271 $9,647
131,461
kWh
$(-399.0)
-
kW-mo/yr
- -
10 2.6221: Use most efficient equipment at it's maximum capacity and less efficient equipment only when necessary $12,141 $13,384 $5,961
81,226
kWh
$6,180
-
kW-mo/yr
- -
11 2.7142: Utilize higher efficiency lamps and/or ballasts $5,813 $11,115 $3,486
47,500
kWh
$2,327
-
kW-mo/yr
- -
12 2.7241: Install outside air damper / economizer on hvac unit $894 $2,116 $894
12,177
kWh
- - -
TOTAL RECOMMENDED $113,923 $38,759 $89,128
1,212,449
kWh
$13,252
-
kW-mo/yr
$7,235
-
MMBtu
$4,308
TOTAL IMPLEMENTED $107,216 $25,528 $84,748
1,152,772
kWh
$10,925
-
kW-mo/yr
$7,235
-
MMBtu
$4,308
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs