ITAC Assessment: IP0050
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ITAC Assessment: IP0050
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Assessment Year 2015
Principal Product Commercial Printing
NAICS 323111: Commercial Printing (except Screen and Books)
SIC 2752: Commercial Printing, Lithographic
Sales Range $5
M
to 10
M
# of Employees 36
Plant Area 81,000
ft2
Annual Production 4,651,194
lb
Production Hrs. Annual 4,080
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $151,290 2,644,700
kWh
Electricity Demand $81,502 7,788
kW-mo/yr
Electricity Fees $4,469 -
Natural Gas $24,065 3,119
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $35,358 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $17,775

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
01 2.3131: Reschedule plant operations or reduce load to avoid peaks $6,927 - - $6,927
-
kW-mo/yr
- -
02 2.7261: Install timers and/or thermostats $3,405 $163 $2,303
40,260
kWh
- - $1,102
-
MMBtu
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,187 $1,400 $3,187
55,708
kWh
- - -
04 2.4111: Utilize energy-efficient belts and other improved mechanisms $666 $543 $433
7,569
kWh
$233
-
kW-mo/yr
- -
05 2.2492: Use "heat wheel" or other heat exchanger to cross-exchange building exhaust air with make-up air $2,184 $1,792 - - - $2,184
-
MMBtu
06 2.7142: Utilize higher efficiency lamps and/or ballasts $2,242 $4,203 $1,445
25,253
kWh
$797
-
kW-mo/yr
- -
07 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $1,348 $5,370 $1,348
23,558
kWh
- - -
08 2.3212: Optimize plant power factor $10,314 $19,140 - - $10,314 -
09 2.7447: Install vinyl strip / high speed / air curtain doors $5,085 $21,918 $185
3,235
kWh
- - $4,900
-
MMBtu
TOTAL RECOMMENDED $35,358 $54,529 $8,901
155,583
kWh
$7,957
-
kW-mo/yr
$10,314 $8,186
-
MMBtu
TOTAL IMPLEMENTED $17,775 $11,679 $8,716
152,348
kWh
$7,957
-
kW-mo/yr
- $1,102
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs