ITAC Assessment: IP0030
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ITAC Assessment: IP0030
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Assessment Year 2014
Principal Product Gaskets and seals
NAICS 339991: Gasket, Packing, and Sealing Device Manufacturing
SIC 3053: Gaskets, Packing, and Sealing Devices
Sales Range $10
M
to 50
M
# of Employees 132
Plant Area 135,000
ft2
Annual Production 42,682,545
pieces
Production Hrs. Annual 6,120
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $129,157 2,376,750
kWh
Electricity Demand $59,668 5,667
kW-mo/yr
Electricity Fees $(-3,267.3) -
Natural Gas $17,814 2,002
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $40,218 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $16,042

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.6232: Install set-back timers $4,377 $35 $2,749
46,274
kWh
- $1,628
-
MMBtu
02 2.2521: Isolate steam lines to avoid heating air conditioned areas $5,730 $124 $5,730
102,691
kWh
- -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $5,493 $280 $5,493
98,442
kWh
- -
04 2.4322: Use or replace with energy efficient substitutes $6,369 $746 $6,369
114,138
kWh
- -
05 2.7135: Install occupancy sensors $442 $227 $442
7,925
kWh
- -
06 2.2511: Insulate bare equipment $685 $380 - - $685
-
MMBtu
07 2.4221: Install compressor air intakes in coolest locations $1,951 $1,300 $1,424
25,520
kWh
$527
-
kW-mo/yr
-
08 2.7134: Use photocell controls $406 $1,181 $192
3,447
kWh
$214
-
kW-mo/yr
-
09 2.7447: Install vinyl strip / high speed / air curtain doors $14,765 $116,486 - - $14,765
-
MMBtu
TOTAL RECOMMENDED $40,218 $120,759 $22,399
398,437
kWh
$741
-
kW-mo/yr
$17,078
-
MMBtu
TOTAL IMPLEMENTED $16,042 $666 $14,414
255,332
kWh
- $1,628
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs