ITAC Assessment: IC0337
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ITAC Assessment: IC0337
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Assessment Year 2025
Principal Product Injection Molds
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 65
Plant Area 125,000
ft2
Annual Production 100,000
units
Production Hrs. Annual 6,240
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $159,683 2,699,280
kWh
Electricity Demand $123,042 5,991
kW-mo/yr
Electricity Fees $8,671 -
Natural Gas $2,424 387
MMBtu
Waste Disposal Costs
Water Usage $6,967 477
Tgal
TOTAL YEARLY COSTS $300,787
RECOMMENDED SAVINGS* $91,543 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings
01 2.3132: Recharge batteries on during off-peak demand periods $1,775 - - $1,775
-
kW-mo/yr
02 2.4221: Install compressor air intakes in coolest locations $5,764 $4,329 $3,700
62,710
kWh
$2,064
-
kW-mo/yr
03 2.4239: Eliminate or reduce compressed air usage $2,419 $9,988 $1,581
26,788
kWh
$838
-
kW-mo/yr
04 2.4239: Eliminate or reduce compressed air usage $12,289 $32,232 $8,032
136,132
kWh
$4,258
-
kW-mo/yr
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $361 $663 $236
3,999
kWh
$125
-
kW-mo/yr
06 2.4322: Use or replace with energy efficient substitutes $760 $100 $497
8,424
kWh
$263
-
kW-mo/yr
07 2.6231: Utilize controls to operate equipment only when needed $208 $80 $193
3,267
kWh
$15
-
kW-mo/yr
08 2.7134: Use photocell controls $1,719 $658 $1,614
27,360
kWh
$105
-
kW-mo/yr
09 2.9114: Use solar heat to make electricty $66,247 $320,136 $21,541
365,100
kWh
$44,707
-
kW-mo/yr
TOTAL RECOMMENDED $91,543 $368,187 $37,393
633,780
kWh
$54,150
-
kW-mo/yr
TOTAL IMPLEMENTED - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs