| Assessment Year | 2025 |
|---|---|
| Principal Product | Customized Forged Products |
| NAICS | 332111: Iron and Steel Forging |
| SIC | 3462: Iron and Steel Forgings |
| Sales Range | $100 M to 500M |
| # of Employees | 142 |
| Plant Area |
360,800
ft2
|
| Annual Production | 100,000
units
|
| Production Hrs. Annual | 6,500
hrs
|
| Location (State) | Wisconsin |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $919,763 | 17,729,205 |
kWh
|
$0.052 | |
| Electricity Demand | $572,904 | 51,928 |
kW-mo/yr
|
$11.03 | |
| Electricity Fees | $120,144 | - |
|
- | |
| Natural Gas | $1,637,337 | 452,899 |
MMBtu
|
$3.62 | |
| Waste Disposal Costs | |||||
| Water Usage | $35,611 | 6,361 |
Tgal
|
$5.60 | |
| TOTAL YEARLY COSTS | $3,285,760 | ||||
| RECOMMENDED SAVINGS* | $161,912 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | - | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.1121: Use insulation in furnaces to facilitate heating / cooling | $4,706 | $1,100 | - | - |
$4,706
-
MMBtu
|
|
| 02 | 2.1121: Use insulation in furnaces to facilitate heating / cooling | $4,518 | $3,700 | - | - |
$4,518
-
MMBtu
|
|
| 03 | 2.3132: Recharge batteries on during off-peak demand periods | $397 | - | - |
$397
-
kW-mo/yr
|
- | |
| 04 | 2.4322: Use or replace with energy efficient substitutes | $5,080 | $2,052 |
$4,674
89,978
kWh
|
$406
-
kW-mo/yr
|
- | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $81 | $130 |
$63
1,203
kWh
|
$18
-
kW-mo/yr
|
- | |
| 06 | 2.4221: Install compressor air intakes in coolest locations | $2,910 | $760 |
$2,244
43,157
kWh
|
$666
-
kW-mo/yr
|
- | |
| 07 | 2.7221: Lower temperature during the winter season and vice-versa | $56 | - |
$56
1,080
kWh
|
- | - | |
| 08 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $8,096 | $14,284 |
$5,687
109,374
kWh
|
$2,408
-
kW-mo/yr
|
- | |
| 09 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $321 | $244 |
$251
4,836
kWh
|
$69
-
kW-mo/yr
|
- | |
| 10 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $336 | $1,138 |
$263
5,065
kWh
|
$73
-
kW-mo/yr
|
- | |
| 11 | 2.2414: Use waste heat from hot flue gases to preheat | $114,765 | $180,000 | - | - |
$114,765
-
MMBtu
|
|
| 12 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $20,648 | $93,094 |
$14,838
285,336
kWh
|
$5,810
-
kW-mo/yr
|
- | |
| TOTAL RECOMMENDED | $161,912 | $296,502 |
$28,076
540,028
kWh
|
$9,847
-
kW-mo/yr
|
$123,989
-
MMBtu
|
||
| TOTAL IMPLEMENTED | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs