| Assessment Year | 2025 |
|---|---|
| Principal Product | Precision, Turned Metal Parts |
| NAICS | 332721: Precision Turned Product Manufacturing |
| SIC | 3451: Screw Machine Products |
| Sales Range | $10 M to 50M |
| # of Employees | 185 |
| Plant Area |
150,000
ft2
|
| Annual Production | 48,000,000
units
|
| Production Hrs. Annual | 6,656
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $298,146 | 3,618,022 |
kWh
|
$0.082 | |
| Electricity Demand | $94,850 | 9,177 |
kW-mo/yr
|
$10.34 | |
| Electricity Fees | $45,110 | - |
|
- | |
| Natural Gas | $36,570 | 3,456 |
MMBtu
|
$10.58 | |
| Waste Disposal Costs | |||||
| Water Usage | $7,294 | 437 |
Tgal
|
$16.71 | |
| TOTAL YEARLY COSTS | $481,971 | ||||
| RECOMMENDED SAVINGS* | $228,977 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $30,588 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.9114: Use solar heat to make electricty | $101,385 | $489,315 |
$58,054
707,971
kWh
|
$43,331
-
kW-mo/yr
|
- | - | |
| 02 | 2.7444: Close holes and openings in building such as broken windows | $349 | $768 | - | - |
$349
-
MMBtu
|
- | |
| 03 | 2.4239: Eliminate or reduce compressed air usage | $373 | - |
$366
4,460
kWh
|
$7
-
kW-mo/yr
|
- | - | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $709 | $288 |
$583
7,109
kWh
|
$126
-
kW-mo/yr
|
- | - | |
| 05 | 3.5146: Utilize a central coolant system for cleaning and reuse of metal working fluid | $20,912 | $135,826 |
$17,038
207,784
kWh
|
$3,874
-
kW-mo/yr
|
- | - | |
| 06 | 2.7135: Install occupancy sensors | $3,180 | $603 |
$2,269
27,676
kWh
|
$911
-
kW-mo/yr
|
- | - | |
| 07 | 2.4239: Eliminate or reduce compressed air usage | $9,890 | $4,339 |
$9,535
116,279
kWh
|
$355
-
kW-mo/yr
|
- | - | |
| 08 | 2.4322: Use or replace with energy efficient substitutes | $9,028 | $18,900 | - | - |
$9,028
-
MMBtu
|
- | |
| 09 | 4.231: Purchase equipment instead of leasing | $14,144 | $4,260 |
$1,747
21,299
kWh
|
$397
-
kW-mo/yr
|
- | $12,000 | |
| 10 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $18,014 | - |
$14,677
179,025
kWh
|
$3,337
-
kW-mo/yr
|
- | - | |
| 11 | 2.4322: Use or replace with energy efficient substitutes | $13,402 | $89,603 |
$7,402
90,272
kWh
|
$6,000
-
kW-mo/yr
|
- | - | |
| 12 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $10,662 | $5,368 |
$8,813
107,478
kWh
|
$1,849
-
kW-mo/yr
|
- | - | |
| 13 | 2.3132: Recharge batteries on during off-peak demand periods | $2,293 | - | - |
$2,293
-
kW-mo/yr
|
- | - | |
| 14 | 2.3191: Use demand controller or load shedder | $1,451 | $2,683 |
$671
8,188
kWh
|
- |
$779
-
MMBtu
|
- | |
| 15 | 2.1221: Replace obsolete burners with more efficient ones | $23,186 | $8,172 | - | - |
$23,186
-
MMBtu
|
- | |
| TOTAL RECOMMENDED | $228,977 | $760,125 |
$121,154
1,477,541
kWh
|
$62,480
-
kW-mo/yr
|
$33,342
-
MMBtu
|
$12,000 | ||
| TOTAL IMPLEMENTED | $30,588 | $9,490 |
$14,499
176,822
kWh
|
$4,089
-
kW-mo/yr
|
- | $12,000 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs