ITAC Assessment: IC0320
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ITAC Assessment: IC0320
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Assessment Year 2025
Principal Product Precision, Turned Metal Parts
NAICS 332721: Precision Turned Product Manufacturing
SIC 3451: Screw Machine Products
Sales Range $10
M
to 50
M
# of Employees 185
Plant Area 150,000
ft2
Annual Production 48,000,000
units
Production Hrs. Annual 6,656
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $298,146 3,618,022
kWh
Electricity Demand $94,850 9,177
kW-mo/yr
Electricity Fees $45,110 -
Natural Gas $36,570 3,456
MMBtu
Waste Disposal Costs
Water Usage $7,294 437
Tgal
TOTAL YEARLY COSTS $481,971
RECOMMENDED SAVINGS* $248,043 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings One-time Revenue or Avoided Cost Savings
01 2.9114: Use solar heat to make electricty $101,385 $489,315 $58,054
707,971
kWh
$43,331
-
kW-mo/yr
- -
02 2.7444: Close holes and openings in building such as broken windows $349 $768 - - $349
-
MMBtu
-
03 2.4239: Eliminate or reduce compressed air usage $373 - $366
4,460
kWh
$7
-
kW-mo/yr
- -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $709 $288 $583
7,109
kWh
$126
-
kW-mo/yr
- -
05 3.5146: Utilize a central coolant system for cleaning and reuse of metal working fluid $20,912 $135,826 $17,038
207,784
kWh
$3,874
-
kW-mo/yr
- -
06 2.7135: Install occupancy sensors $3,180 $603 $2,269
27,676
kWh
$911
-
kW-mo/yr
- -
07 2.4239: Eliminate or reduce compressed air usage $9,890 $4,339 $9,535
116,279
kWh
$355
-
kW-mo/yr
- -
08 2.4322: Use or replace with energy efficient substitutes $9,028 $18,900 - - $9,028
-
MMBtu
-
09 4.231: Purchase equipment instead of leasing $14,144 $4,260 $1,747
21,299
kWh
$397
-
kW-mo/yr
- $12,000
10 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $18,014 - $14,677
179,025
kWh
$3,337
-
kW-mo/yr
- -
11 2.4322: Use or replace with energy efficient substitutes $13,402 $89,603 $7,402
90,272
kWh
$6,000
-
kW-mo/yr
- -
12 2.4111: Utilize energy-efficient belts and other improved mechanisms $10,662 $5,368 $8,813
107,478
kWh
$1,849
-
kW-mo/yr
- -
13 2.3132: Recharge batteries on during off-peak demand periods $2,293 - - $2,293
-
kW-mo/yr
- -
14 2.3191: Use demand controller or load shedder $1,451 $2,683 $671
8,188
kWh
- $779
-
MMBtu
-
15 2.1221: Replace obsolete burners with more efficient ones $42,252 $8,172 - - $42,252
-
MMBtu
-
TOTAL RECOMMENDED $248,043 $760,125 $121,154
1,477,541
kWh
$62,480
-
kW-mo/yr
$52,409
-
MMBtu
$12,000
TOTAL IMPLEMENTED - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs