ITAC Assessment: IP0082
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ITAC Assessment: IP0082
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Assessment Year 2017
Principal Product Automotive Brake Hoses
NAICS 326220: Rubber and Plastics Hoses and Belting Manufacturing
SIC 3052: Rubber and Plastics Hose and Belting
Sales Range $50
M
to 100
M
# of Employees 435
Plant Area 209,247
ft2
Annual Production 18,324,088
units
Production Hrs. Annual 6,000
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $337,213 6,330,303
kWh
Electricity Demand $181,065 15,293
kW-mo/yr
Natural Gas $134,556 28,723
MMBtu
TOTAL YEARLY COSTS $652,834
RECOMMENDED SAVINGS* $97,953 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $53,022

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings One-time Revenue or Avoided Cost Savings
01 2.6218: Turn off equipment when not in use $86 - $86
1,621
kWh
- - -
02 2.4322: Use or replace with energy efficient substitutes $866 - $664
12,483
kWh
$202
-
kW-mo/yr
- -
03 4.821: Pay bills on time to avoid late fees $828 - - - - $828
04 2.7221: Lower temperature during the winter season and vice-versa $1,933 $3 - - $1,933
-
MMBtu
-
05 2.6218: Turn off equipment when not in use $24,829 $2,670 - - $23,587
-
MMBtu
$1,242
06 2.7111: Reduce illumination to minimum necessary levels $7,541 $1,698 $5,219
98,100
kWh
$2,322
-
kW-mo/yr
- -
07 2.7135: Install occupancy sensors $3,769 $3,724 $3,769
70,848
kWh
- - -
08 2.2426: Use waste heat from flue gases to heat space conditioning air $31,824 $38,940 - - $31,824
-
MMBtu
-
09 2.7142: Utilize higher efficiency lamps and/or ballasts $15,194 $19,486 $10,514
197,640
kWh
$4,680
-
kW-mo/yr
- -
10 2.4111: Utilize energy-efficient belts and other improved mechanisms $134 $270 $93
1,749
kWh
$41
-
kW-mo/yr
- -
11 2.2437: Recover waste heat from equipment $3,464 $9,078 $(-45.0)
(-842)
kWh
$(-3.0)
-
kW-mo/yr
$3,512
-
MMBtu
-
12 2.3212: Optimize plant power factor $7,316 $21,686 - - - $7,316
13 2.4221: Install compressor air intakes in coolest locations $169 $627 $103
1,941
kWh
$66
-
kW-mo/yr
- -
TOTAL RECOMMENDED $97,953 $98,182 $20,403
383,540
kWh
$7,308
-
kW-mo/yr
$60,856
-
MMBtu
$9,386
TOTAL IMPLEMENTED $53,022 $47,836 $15,126
284,341
kWh
$4,923
-
kW-mo/yr
$23,587
-
MMBtu
$9,386
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs