Assessment Year | 2024 |
---|---|
Principal Product | Drawn Wire |
NAICS | 331222: Steel Wire Drawing |
SIC | 3315: Steel Wiredrawing and Steel Nails and Spikes |
Sales Range | $100 M to 500M |
# of Employees | 107 |
Plant Area |
212,234
ft2
|
Annual Production | 132,217
ton
|
Production Hrs. Annual | 6,240
hrs
|
Location (State) | Indiana |
Facility Energy Cost and Usage
Source | Yearly Cost | Usage | Unit Cost | ||
---|---|---|---|---|---|
Electricity Usage | $1,256,107 | 28,254,600 |
kWh
|
$0.044 | |
Electricity Demand | $1,578,616 | 62,647 |
kW-mo/yr
|
$25.20 | |
Electricity Fees | $677,652 | - |
|
- | |
Natural Gas | $502,321 | 81,065 |
MMBtu
|
$6.20 | |
Waste Disposal Costs | |||||
Water Usage | $5,101 | 133,380 |
Tgal
|
$0.038 | |
TOTAL YEARLY COSTS | $4,019,798 | ||||
RECOMMENDED SAVINGS* | $978,523 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
IMPLEMENTED SAVINGS* | $106,964 |
Recommendations
# | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Ancillary Material Cost Savings |
---|---|---|---|---|---|---|---|---|
01 | 2.2511: Insulate bare equipment | $5,921 | $1,066 | - | - |
$5,921
-
MMBtu
|
- | |
02 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $15,196 | $12,921 |
$7,232
164,354
kWh
|
$7,965
-
kW-mo/yr
|
- | - | |
03 | 2.4239: Eliminate or reduce compressed air usage | $8,777 | $8,406 |
$4,695
106,704
kWh
|
$4,082
-
kW-mo/yr
|
- | - | |
04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $6,324 | $400 |
$3,009
68,391
kWh
|
$3,314
-
kW-mo/yr
|
- | - | |
05 | 2.4224: Upgrade controls on compressors | $7,015 | $9,479 |
$3,429
77,922
kWh
|
$3,586
-
kW-mo/yr
|
- | - | |
06 | 2.7241: Install outside air damper / economizer on hvac unit | $10,898 | $23,884 |
$3,169
72,103
kWh
|
$7,729
-
kW-mo/yr
|
- | - | |
07 | 2.3415: Use a fossil fuel engine to cogenerate electricity or motive power; and utilize heat | $465,211 | $3,649,800 |
$516,447
11,737,440
kWh
|
$609,840
-
kW-mo/yr
|
$(-413,286.0)
-
MMBtu
|
$(-247,790.0) | |
08 | 2.9114: Use solar heat to make electricty | $271,456 | $1,202,972 |
$62,296
1,415,818
kWh
|
$209,160
-
kW-mo/yr
|
- | - | |
09 | 2.2691: Shut off cooling if cold outside air will cool process | $62,421 | - |
$28,462
646,854
kWh
|
$33,960
-
kW-mo/yr
|
- | - | |
10 | 2.1224: Replace boiler | $112,681 | $127,793 | - | - |
$112,681
-
MMBtu
|
- | |
11 | 2.2511: Insulate bare equipment | $2,446 | $608 | - | - |
$2,446
-
MMBtu
|
- | |
12 | 2.6231: Utilize controls to operate equipment only when needed | $3,022 | $1,150 |
$1,438
32,678
kWh
|
$1,585
-
kW-mo/yr
|
- | - | |
13 | 2.2113: Repair or replace steam traps | $7,154 | $1,011 | - | - |
$7,154
-
MMBtu
|
- | |
TOTAL RECOMMENDED | $978,523 | $5,039,491 |
$630,175
14,322,264
kWh
|
$881,222
-
kW-mo/yr
|
$(-285,083.7)
-
MMBtu
|
$(-247,790.0) | ||
TOTAL IMPLEMENTED | $106,964 | $36,526 |
$40,772
926,731
kWh
|
$50,670
-
kW-mo/yr
|
$15,521
-
MMBtu
|
- | ||
Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Ancillary Material Cost Savings |
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs