ITAC Assessment: LE0206
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ITAC Assessment: LE0206
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Assessment Year 2005
Principal Product Urethane Foam
NAICS 337121: Upholstered Household Furniture Manufacturing
SIC 3086: Plastics Foam Products
Sales Range $10
M
to 50
M
# of Employees 62
Plant Area 79,000
ft2
Annual Production 1,000,000
thousand feet
Production Hrs. Annual 2,080
hrs
Location (State) Delaware

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $68,974 1,946,484
kWh
Electricity Demand $59,301 9,592
kW-mo/yr
Natural Gas $67,343 8,211
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $255,585 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $43,756

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Primary Product Savings
01 2.1321: Replace fossil fuel equipment with electrical equipment $135,669 $50,000 - - - $135,669
02 2.2414: Use waste heat from hot flue gases to preheat $31,193 $5,000 - - $31,193
-
MMBtu
-
03 4.651: Install back-up equipment $11,880 $14,100 $9,566
273,312
kWh
$2,314
-
kW-mo/yr
- -
04 2.2414: Use waste heat from hot flue gases to preheat $8,905 $2,500 - - $8,905
-
MMBtu
-
05 2.6231: Utilize controls to operate equipment only when needed $3,894 $2,200 $496
14,175
kWh
$505
-
kW-mo/yr
$2,893
-
MMBtu
-
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $683 $200 $338
9,669
kWh
$345
-
kW-mo/yr
- -
07 2.3415: Use a fossil fuel engine to cogenerate electricity or motive power; and utilize heat $63,361 $382,500 $17,636
503,880
kWh
$18,911
-
kW-mo/yr
$26,814
-
MMBtu
-
TOTAL RECOMMENDED $255,585 $456,500 $28,036
801,036
kWh
$22,075
-
kW-mo/yr
$69,805
-
MMBtu
$135,669
TOTAL IMPLEMENTED $43,756 $19,300 $9,904
282,981
kWh
$2,659
-
kW-mo/yr
$31,193
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs