| Assessment Year | 2019 |
|---|---|
| Principal Product | Forged Metal Products |
| NAICS | 332111: Iron and Steel Forging |
| SIC | 3462: Iron and Steel Forgings |
| Sales Range | $10 M to 50M |
| # of Employees | 90 |
| Plant Area |
450,000
ft2
|
| Annual Production | 8,000,000
units
|
| Production Hrs. Annual | 2,080
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $287,482 | 3,227,580 |
kWh
|
$0.089 |
| Electricity Demand | $23,902 | 2,974 |
kW-mo/yr
|
$8.04 |
| Natural Gas | $926,774 | 315,961 |
MMBtu
|
$2.93 |
| TOTAL YEARLY COSTS | $1,238,159 | |||
| RECOMMENDED SAVINGS* | $95,937 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $68,261 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Usage Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.4222: Install adequate dryers on air lines to eliminate blowdown | $44,444 | $23,100 |
$44,444
493,825
kWh
|
- | - | - | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $13,274 | $4,150 |
$12,219
135,772
kWh
|
$1,055
-
kW-mo/yr
|
- | - | |
| 03 | 2.4221: Install compressor air intakes in coolest locations | $3,600 | $105 |
$2,873
31,930
kWh
|
$727
-
kW-mo/yr
|
- | - | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $7,947 | $3,110 |
$5,235
58,169
kWh
|
$2,712
-
kW-mo/yr
|
- | - | |
| 05 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $13,711 | $3,850 |
$13,144
146,040
kWh
|
$567
-
kW-mo/yr
|
- | - | |
| 06 | 2.2113: Repair or replace steam traps | $2,596 | $652 | - | - |
$2,092
-
MMBtu
|
$503
-
Tgal
|
|
| 07 | 2.7231: Use radiant heater for spot heating | $10,365 | $18,280 | - | - |
$10,365
-
MMBtu
|
- | |
| TOTAL RECOMMENDED | $95,937 | $53,247 |
$77,915
865,736
kWh
|
$5,061
-
kW-mo/yr
|
$12,457
-
MMBtu
|
$503
-
Tgal
|
||
| TOTAL IMPLEMENTED | $68,261 | $31,012 |
$61,898
687,766
kWh
|
$3,767
-
kW-mo/yr
|
$2,092
-
MMBtu
|
$503
-
Tgal
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Usage Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs