ITAC Assessment: IC0190
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ITAC Assessment: IC0190
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Assessment Year 2011
Principal Product Gears
NAICS 332111: Iron and Steel Forging
SIC 3462: Iron and Steel Forgings
Sales Range $1
M
to 5
M
# of Employees 120
Plant Area 157,950
ft2
Annual Production 4,000,000
pieces
Production Hrs. Annual 7,224
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $824,370 17,687,015
kWh
Electricity Demand $391,268 56,148
kW-mo/yr
Electricity Fees $4,228 -
Natural Gas $120,156 17,272
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $56,571 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $537 $695 $198
3,986
kWh
$40
-
kW-mo/yr
- $299
02 2.7142: Utilize higher efficiency lamps and/or ballasts $1,115 $3,977 $654
13,938
kWh
$190
-
kW-mo/yr
- $271
03 2.7135: Install occupancy sensors $963 $1,463 $773
16,462
kWh
$190
-
kW-mo/yr
- -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $12,842 $32,631 $11,738
249,710
kWh
$2,890
-
kW-mo/yr
- $(-1,786.0)
05 2.2511: Insulate bare equipment $766 $350 - - $766
-
MMBtu
-
06 2.4221: Install compressor air intakes in coolest locations $5,423 $2,049 $4,350
92,557
kWh
$1,073
-
kW-mo/yr
- -
07 2.4323: Use optimum size and capacity equipment $6,206 $11,658 $4,979
105,952
kWh
$1,227
-
kW-mo/yr
- -
08 2.4226: Use / purchase optimum sized compressor $26,660 $128,000 $21,390
455,112
kWh
$5,270
-
kW-mo/yr
- -
09 2.3132: Recharge batteries on during off-peak demand periods $1,770 $140 - $1,770
-
kW-mo/yr
- -
10 2.6211: Conserve energy by efficient use of vending machines $289 - $240
5,100
kWh
$49
-
kW-mo/yr
- -
TOTAL RECOMMENDED $56,571 $180,963 $44,322
942,817
kWh
$12,699
-
kW-mo/yr
$766
-
MMBtu
$(-1,216.0)
TOTAL IMPLEMENTED - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs