| Assessment Year | 2011 |
|---|---|
| Principal Product | Coating and Resins |
| NAICS | 325211: Plastics Material and Resin Manufacturing |
| SIC | 2821: Plastics Materials, Synthetic Resins, and Nonvulcanizable Elastomers |
| Sales Range | $10 M to 50M |
| # of Employees | 32 |
| Plant Area |
102,732
ft2
|
| Annual Production | 25,000,000
lb
|
| Production Hrs. Annual | 5,832
hrs
|
| Location (State) | Wisconsin |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $169,074 | 3,364,284 |
kWh
|
$0.050 |
| Electricity Demand | $69,058 | 6,348 |
kW-mo/yr
|
$10.88 |
| Natural Gas | $299,840 | 52,435 |
MMBtu
|
$5.72 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $37,901 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $75 | $116 |
$16
315
kWh
|
$5
-
kW-mo/yr
|
- | - | $54 | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,306 | $672 |
$959
19,195
kWh
|
$961
-
kW-mo/yr
|
- | - | $386 | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $273 | - |
$137
2,716
kWh
|
$169
-
kW-mo/yr
|
- | $(-33.0) | - | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $9,045 | $43,859 |
$6,680
133,590
kWh
|
$1,991
-
kW-mo/yr
|
- | - | $374 | |
| 05 | 2.4151: Develop a repair/replace policy | $2,734 | $11,001 |
$2,106
42,116
kWh
|
$628
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.4133: Use most efficient type of electric motors | $3,070 | - |
$2,284
45,713
kWh
|
$786
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.2136: Install / repair insulation on steam lines | $4,314 | $5,489 | - | - |
$4,314
-
MMBtu
|
- | - | |
| 08 | 2.1233: Analyze flue gas for proper air/fuel ratio | $950 | $311 | - | - |
$950
-
MMBtu
|
- | - | |
| 09 | 2.1113: Reduce combustion air flow to optimum | $2,442 | $311 | - | - |
$2,442
-
MMBtu
|
- | - | |
| 10 | 2.1123: Install automatic stack damper | $5,217 | $50,324 | - | - |
$5,217
-
MMBtu
|
- | - | |
| 11 | 2.4221: Install compressor air intakes in coolest locations | $2,294 | $921 |
$1,767
35,344
kWh
|
$527
-
kW-mo/yr
|
- | - | - | |
| 12 | 2.4323: Use optimum size and capacity equipment | $1,314 | $1,318 |
$1,314
26,280
kWh
|
- | - | - | - | |
| 13 | 2.6242: Minimize operation of equipment maintained in standby condition | $379 | $379 |
$319
6,394
kWh
|
$60
-
kW-mo/yr
|
- | - | - | |
| 14 | 2.3212: Optimize plant power factor | $3,378 | $20,932 | - |
$3,378
-
kW-mo/yr
|
- | - | - | |
| 15 | 2.6211: Conserve energy by efficient use of vending machines | $110 | - |
$85
1,700
kWh
|
$25
-
kW-mo/yr
|
- | - | - | |
| TOTAL RECOMMENDED | $37,901 | $135,633 |
$15,667
313,363
kWh
|
$8,530
-
kW-mo/yr
|
$12,923
-
MMBtu
|
$(-33.0) | $814 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs