ITAC Assessment: BD0424
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ITAC Assessment: BD0424
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Assessment Year 2013
Principal Product Fruit snacks
NAICS 311919: Other Snack Food Manufacturing
SIC 2052: Cookies and Crackers
Sales Range $100
M
to 500
M
# of Employees 350
Plant Area 256,750
ft2
Annual Production 70,000,000
pieces
Production Hrs. Annual 8,760
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,143,882 13,084,656
kWh
Electricity Demand $125,062 24,287
kW-mo/yr
Electricity Fees $17,614 -
Natural Gas $442,755 92,848
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $137,249 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $46,982

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.7447: Install vinyl strip / high speed / air curtain doors $51,971 $201,300 $51,971
613,599
kWh
- - - -
02 2.4133: Use most efficient type of electric motors $29,607 $16,210 $27,396
313,458
kWh
$2,211
-
kW-mo/yr
- - -
03 2.4231: Reduce the pressure of compressed air to the minimum required $14,355 $25 $13,284
151,977
kWh
$1,071
-
kW-mo/yr
- - -
04 2.4221: Install compressor air intakes in coolest locations $12,401 $2,700 $11,475
131,287
kWh
$926
-
kW-mo/yr
- - -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $8,527 $8,640 $7,690
90,788
kWh
$640
-
kW-mo/yr
- $197 -
06 2.2414: Use waste heat from hot flue gases to preheat $8,030 $11,000 - - $8,030
-
MMBtu
- -
07 2.7135: Install occupancy sensors $7,685 $2,257 $7,166
84,605
kWh
$519
-
kW-mo/yr
- - -
08 2.1222: Install turbulators $3,136 $3,000 - - $3,136
-
MMBtu
- -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $1,163 $1,660 $194
2,289
kWh
$141
-
kW-mo/yr
- $346 $482
10 2.7134: Use photocell controls $374 $435 $236
3,168
kWh
$80
-
kW-mo/yr
- $33 $25
TOTAL RECOMMENDED $137,249 $247,227 $119,412
1,391,171
kWh
$5,588
-
kW-mo/yr
$11,166
-
MMBtu
$576 $507
TOTAL IMPLEMENTED $46,982 $28,767 $42,446
491,140
kWh
$3,511
-
kW-mo/yr
- $543 $482
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs