| Assessment Year | 2011 | 
|---|---|
| Principal Product | Poultry Products (Roasters) | 
| NAICS | 311615: Poultry Processing | 
| SIC | 2015: Poultry Slaughtering and Processing | 
| Sales Range | $500 k  to 1M  | 
    
| # of Employees | 1,200 | 
| Plant Area | 
                            320,000
                 
ft2
 
                     | 
    
| Annual Production | 400,000,000
             
pieces
 
         | 
    
| Production Hrs. Annual | 4,160
             
hrs
 
         | 
    
| Location (State) | Delaware | 
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $2,710,867 | 31,521,714 | 
             
kWh
 
         | 
        $0.086 | 
| Natural Gas | $785,412 | 109,085 | 
             
MMBtu
 
         | 
        $7.20 | 
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $715,459 | 
             See individual recommendations below 
            *Non-energy impacts included in savings.
         | 
    ||
| IMPLEMENTED SAVINGS* | $80,930 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings | 
|---|---|---|---|---|---|---|
| 01 | 2.4224: Upgrade controls on compressors | $282,000 | $500,000 | 
                        $282,000
                                                     3,280,000
                                 
                                            
kWh
 
                             | 
                                                                                - | |
| 02 | 2.1212: Operate boilers on high fire setting | $136,800 | $100,000 | - | 
                        $136,800
                                                     -
                                 
                                            
MMBtu
 
                             | 
                                    |
| 03 | 2.1242: Minimize boiler blowdown with better feedwater treatment | $19,600 | $5,000 | - | 
                        $19,600
                                                     -
                                 
                                            
MMBtu
 
                             | 
                                    |
| 04 | 2.6231: Utilize controls to operate equipment only when needed | $44,400 | $2,000 | 
                        $44,400
                                                     517,000
                                 
                                            
kWh
 
                             | 
                                                                                - | |
| 05 | 2.5194: Redesign process | $50,600 | $5,000 | 
                        $50,600
                                                     588,000
                                 
                                            
kWh
 
                             | 
                                                                                - | |
| 06 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $33,200 | $34,175 | 
                        $33,200
                                                     386,000
                                 
                                            
kWh
 
                             | 
                                                                                - | |
| 07 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $8,600 | $12,840 | 
                        $8,600
                                                     100,000
                                 
                                            
kWh
 
                             | 
                                                                                - | |
| 08 | 2.4131: Size electric motors for peak operating efficiency | $9,150 | $13,000 | 
                        $9,150
                                                     106,397
                                 
                                            
kWh
 
                             | 
                                                                                - | |
| 09 | 2.4234: Cool compressor air intake with heat exchanger | $24,840 | $2,500 | 
                        $24,840
                                                     288,823
                                 
                                            
kWh
 
                             | 
                                                                                - | |
| 10 | 2.4322: Use or replace with energy efficient substitutes | $27,520 | $65,000 | 
                        $27,520
                                                     320,000
                                 
                                            
kWh
 
                             | 
                                                                                - | |
| 11 | 2.4235: Remove or close off unneeded compressed air lines | $26,800 | $5,500 | 
                        $26,800
                                                     312,000
                                 
                                            
kWh
 
                             | 
                                                                                - | |
| 12 | 2.7314: Reduce ventilation air | $44,740 | $4,400 | 
                        $44,740
                                                     520,252
                                 
                                            
kWh
 
                             | 
                                                                                - | |
| 13 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,200 | $6,125 | 
                        $2,200
                                                     25,589
                                 
                                            
kWh
 
                             | 
                                                                                - | |
| 14 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $5,009 | $1,045 | 
                        $5,009
                                                     58,240
                                 
                                            
kWh
 
                             | 
                                                                                - | |
| TOTAL RECOMMENDED | $715,459 | $756,585 | 
                        $559,059
                                                     6,502,301
                                 
                                            
kWh
 
                             | 
                                                                                
                        $156,400
                                                     -
                                 
                                            
MMBtu
 
                             | 
                                    ||
| TOTAL IMPLEMENTED | $80,930 | $26,025 | 
                        $80,930
                                                     941,061
                                 
                                            
kWh
 
                             | 
                                                                                - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs