| Assessment Year | 2011 |
|---|---|
| Principal Product | Corrugated Sheets and Displays |
| NAICS | 322211: Corrugated and Solid Fiber Box Manufacturing |
| SIC | 2653: Corrugated and Solid Fiber Boxes |
| Sales Range | $50 M to 100M |
| # of Employees | 164 |
| Plant Area |
235,000
ft2
|
| Annual Production | 1,000,000
pieces
|
| Production Hrs. Annual | 4,240
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $217,614 | 4,281,792 |
kWh
|
$0.051 |
| Electricity Demand | $111,471 | 11,124 |
kW-mo/yr
|
$10.02 |
| Natural Gas | $862,295 | 65,283 |
MMBtu
|
$13.21 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $88,089 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $647 | $1 |
$252
4,940
kWh
|
$68
-
kW-mo/yr
|
- | - | $327 | |
| 02 | 2.4133: Use most efficient type of electric motors | $1,738 | $4,051 |
$1,117
21,885
kWh
|
$621
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.4151: Develop a repair/replace policy | $5,192 | $13,100 |
$5,158
101,146
kWh
|
$34
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $6,894 | $6,894 |
$6,894
135,159
kWh
|
- | - | - | - | |
| 05 | 2.422: Hardware | $821 | $6,057 |
$821
16,408
kWh
|
- | - | - | - | |
| 06 | 2.4231: Reduce the pressure of compressed air to the minimum required | $773 | - |
$773
10,531
kWh
|
- | - | - | - | |
| 07 | 2.4221: Install compressor air intakes in coolest locations | $2,036 | - |
$1,111
21,775
kWh
|
$925
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.1233: Analyze flue gas for proper air/fuel ratio | $15,984 | $76 | - | - |
$15,984
-
MMBtu
|
- | - | |
| 09 | 2.2136: Install / repair insulation on steam lines | $6,926 | $2,087 | - | - |
$6,926
-
MMBtu
|
- | - | |
| 10 | 2.1131: Repair faulty insulation in furnaces, boilers, etc | $10,204 | $4,209 | - | - |
$10,204
-
MMBtu
|
- | - | |
| 11 | 2.2135: Repair and eliminate steam leaks | $8,793 | $1,000 | - | - |
$8,515
-
MMBtu
|
$278
-
Tgal
|
- | |
| 12 | 2.2121: Increase amount of condensate returned | $7,693 | $8,950 |
$46
896
kWh
|
- |
$7,035
-
MMBtu
|
$612
-
Tgal
|
- | |
| 13 | 2.2121: Increase amount of condensate returned | $7,693 | $8,950 |
$46
896
kWh
|
- |
$7,035
-
MMBtu
|
$612
-
Tgal
|
- | |
| 14 | 2.2136: Install / repair insulation on steam lines | $6,826 | $1,223 | - | - |
$6,826
-
MMBtu
|
- | - | |
| 15 | 2.2691: Shut off cooling if cold outside air will cool process | $5,752 | - | - | - |
$5,752
-
MMBtu
|
- | - | |
| 16 | 2.6211: Conserve energy by efficient use of vending machines | $117 | - |
$92
1,700
kWh
|
$25
-
kW-mo/yr
|
- | - | - | |
| TOTAL RECOMMENDED | $88,089 | $56,598 |
$16,310
315,336
kWh
|
$1,673
-
kW-mo/yr
|
$68,277
-
MMBtu
|
$1,502
-
Tgal
|
$327 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs