| Assessment Year | 2005 |
|---|---|
| Principal Product | Corrugate Packaging Materials |
| NAICS | 322211: Corrugated and Solid Fiber Box Manufacturing |
| SIC | 2653: Corrugated and Solid Fiber Boxes |
| Sales Range | n/a |
| # of Employees | 50 |
| Plant Area |
224,800
ft2
|
| Annual Production | 71,959
ton
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $256,747 | 4,228,730 |
kWh
|
$0.061 |
| Electricity Demand | $42,581 | 9,743 |
kW-mo/yr
|
$4.37 |
| Electricity Fees | $1,114 | - |
|
- |
| Natural Gas | $461,404 | 67,280 |
MMBtu
|
$6.86 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $179,045 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Water Consumption Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.1211: Move boiler to more efficient location | $39,466 | $3,500 | - | - |
$39,466
-
MMBtu
|
- | - | - | - | |
| 02 | 2.2414: Use waste heat from hot flue gases to preheat | $14,439 | $54,000 | - | - |
$14,324
-
MMBtu
|
- | - | - |
$115
-
Tgal
|
|
| 03 | 2.2136: Install / repair insulation on steam lines | $9,426 | $6,213 | - | - |
$9,426
-
MMBtu
|
- | - | - | - | |
| 04 | 2.1233: Analyze flue gas for proper air/fuel ratio | $5,597 | - | - | - |
$5,597
-
MMBtu
|
- | - | - | - | |
| 05 | 2.2135: Repair and eliminate steam leaks | $16,902 | $2,200 | - | - |
$15,207
-
MMBtu
|
- | - | - |
$1,695
-
Tgal
|
|
| 06 | 2.2121: Increase amount of condensate returned | $1,738 | $1,200 | - | - |
$1,214
-
MMBtu
|
- | - | - |
$524
-
Tgal
|
|
| 07 | 2.2111: Install steam trap | $542 | $2,142 | - | - |
$542
-
MMBtu
|
- | - | - | - | |
| 08 | 2.2153: Close off unneeded steam lines | $329 | $384 | - | - |
$329
-
MMBtu
|
- | - | - | - | |
| 09 | 2.1232: Keep boiler tubes clean | $3,862 | $776 | - | - |
$3,862
-
MMBtu
|
- | - | - | - | |
| 10 | 2.2414: Use waste heat from hot flue gases to preheat | $24,250 | $52,000 | - | - |
$24,250
-
MMBtu
|
- | - | - | - | |
| 11 | 2.8118: Check for accuracy of utility / power meters | $10,135 | $10,152 | - | - | - |
$10,135
-
Tgal
|
- | - | - | |
| 12 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $8,208 | $5,000 |
$7,181
117,720
kWh
|
$1,027
-
kW-mo/yr
|
- | - | - | - | - | |
| 13 | 2.4231: Reduce the pressure of compressed air to the minimum required | $3,019 | $220 |
$2,639
43,262
kWh
|
$380
-
kW-mo/yr
|
- | - | - | - | - | |
| 14 | 2.6231: Utilize controls to operate equipment only when needed | $10,924 | $2,500 |
$9,556
156,660
kWh
|
$1,368
-
kW-mo/yr
|
- | - | - | - | - | |
| 15 | 2.4224: Upgrade controls on compressors | $669 | $168 |
$586
9,600
kWh
|
$83
-
kW-mo/yr
|
- | - | - | - | - | |
| 16 | 2.7122: Disconnect ballasts | $29,539 | $2,208 |
$24,730
405,517
kWh
|
$3,312
-
kW-mo/yr
|
- | - | $467 | $1,030 | - | |
| TOTAL RECOMMENDED | $179,045 | $142,663 |
$44,692
732,759
kWh
|
$6,170
-
kW-mo/yr
|
$114,217
-
MMBtu
|
$10,135
-
Tgal
|
$467 | $1,030 |
$2,334
-
Tgal
|
||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Water Consumption Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs