ITAC Assessment: IC0085
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ITAC Assessment: IC0085
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Assessment Year 2004
Principal Product Disposable Plastic Food Packaging
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 188
Plant Area 127,000
ft2
Annual Production 9,700,000,000
pieces
Production Hrs. Annual 8,640
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $851,956 29,663,235
kWh
Electricity Demand $217,857 53,868
kW-mo/yr
Electricity Fees $270,971 -
Natural Gas $32,837 4,458
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $125,087 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $101,610

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.6231: Utilize controls to operate equipment only when needed $25,215 $2,944 $23,025
390,265
kWh
$2,190
-
kW-mo/yr
- - -
02 2.3132: Recharge batteries on during off-peak demand periods $1,699 - $1,317
-
kWh
$382
-
kW-mo/yr
- - -
03 2.4111: Utilize energy-efficient belts and other improved mechanisms $4,310 $588 $3,936
66,704
kWh
$374
-
kW-mo/yr
- - -
04 2.7261: Install timers and/or thermostats $2,624 $456 - - $2,624
-
MMBtu
- -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $36,746 $18,000 $33,595
569,400
kWh
$3,151
-
kW-mo/yr
- - -
06 2.4239: Eliminate or reduce compressed air usage $16,123 $13,680 $14,721
249,506
kWh
$1,402
-
kW-mo/yr
- - -
07 2.4133: Use most efficient type of electric motors $33,640 $138,438 $30,735
520,963
kWh
$2,905
-
kW-mo/yr
- - -
08 2.7135: Install occupancy sensors $2,016 $5,841 $1,958
33,154
kWh
$58
-
kW-mo/yr
- - -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $2,714 $11,153 $1,752
29,645
kWh
$183
-
kW-mo/yr
- $183 $596
TOTAL RECOMMENDED $125,087 $191,100 $111,039
1,859,637
kWh
$10,645
-
kW-mo/yr
$2,624
-
MMBtu
$183 $596
TOTAL IMPLEMENTED $101,610 $159,970 $92,608
1,547,332
kWh
$9,002
-
kW-mo/yr
- - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs