| Assessment Year | 2013 |
|---|---|
| Principal Product | Steel Doors and Frames |
| NAICS | 332321: Metal Window and Door Manufacturing |
| SIC | 3442: Metal Doors, Sash, Frames, Molding, and Trim Manufacturing |
| Sales Range | $100 M to 500M |
| # of Employees | 625 |
| Plant Area |
324,000
ft2
|
| Annual Production | 2,775,000
pieces
|
| Production Hrs. Annual | 4,000
hrs
|
| Location (State) | Iowa |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $263,934 | 7,717,407 |
kWh
|
$0.034 |
| Electricity Demand | $305,762 | 20,235 |
kW-mo/yr
|
$15.11 |
| Electricity Fees | $7,292 | - |
|
- |
| Natural Gas | $182,918 | 40,873 |
MMBtu
|
$4.48 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $43,415 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $24,997 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.4221: Install compressor air intakes in coolest locations | $6,448 | $356 |
$3,106
69,842
kWh
|
$3,342
-
kW-mo/yr
|
- | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $15,848 | $100 |
$6,820
200,000
kWh
|
$9,028
-
kW-mo/yr
|
- | |
| 03 | 2.4231: Reduce the pressure of compressed air to the minimum required | $2,424 | $70 |
$1,323
38,800
kWh
|
$1,101
-
kW-mo/yr
|
- | |
| 04 | 2.2442: Preheat combustion air with waste heat | $629 | $890 | - | - |
$629
-
MMBtu
|
|
| 05 | 2.2442: Preheat combustion air with waste heat | $504 | $530 | - | - |
$504
-
MMBtu
|
|
| 06 | 2.7447: Install vinyl strip / high speed / air curtain doors | $277 | $200 | - | - |
$277
-
MMBtu
|
|
| 07 | 2.6221: Use most efficient equipment at it's maximum capacity and less efficient equipment only when necessary | $17,286 | $135,000 |
$2,746
80,525
kWh
|
$14,540
-
kW-mo/yr
|
- | |
| TOTAL RECOMMENDED | $43,415 | $137,146 |
$13,995
389,167
kWh
|
$28,011
-
kW-mo/yr
|
$1,409
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $24,997 | $726 |
$11,249
308,642
kWh
|
$13,471
-
kW-mo/yr
|
$277
-
MMBtu
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs