ITAC Assessment: IA0509
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ITAC Assessment: IA0509
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Assessment Year 2013
Principal Product Welded Pipe
NAICS 332996: Fabricated Pipe and Pipe Fitting Manufacturing
SIC 3498: Fabricated Pipe and Pipe Fittings
Sales Range $100
M
to 500
M
# of Employees 400
Plant Area 200,000
ft2
Annual Production 250,000
ton
Production Hrs. Annual 8,736
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $784,754 21,666,222
kWh
Electricity Demand $380,653 91,166
kW-mo/yr
Electricity Fees $38,881 -
Natural Gas $45,318 6,831
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $101,252 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $101,252

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $80,219 $283,479 $69,229
1,912,397
kWh
$10,990
-
kW-mo/yr
02 2.7142: Utilize higher efficiency lamps and/or ballasts $1,482 $2,684 $1,272
35,212
kWh
$210
-
kW-mo/yr
03 2.4221: Install compressor air intakes in coolest locations $5,438 $549 $4,724
130,498
kWh
$714
-
kW-mo/yr
04 2.6231: Utilize controls to operate equipment only when needed $5,088 $750 $5,088
140,540
kWh
-
05 2.6218: Turn off equipment when not in use $110 $50 $110
3,048
kWh
-
06 2.4133: Use most efficient type of electric motors $4,616 $30,838 $3,895
107,590
kWh
$721
-
kW-mo/yr
07 2.4231: Reduce the pressure of compressed air to the minimum required $1,690 $180 $1,439
39,749
kWh
$251
-
kW-mo/yr
08 2.4131: Size electric motors for peak operating efficiency $684 $870 $590
16,293
kWh
$94
-
kW-mo/yr
09 2.6218: Turn off equipment when not in use $1,925 $425 $1,925
53,188
kWh
-
TOTAL RECOMMENDED $101,252 $319,825 $88,272
2,438,515
kWh
$12,980
-
kW-mo/yr
TOTAL IMPLEMENTED $101,252 $319,825 $88,272
2,438,515
kWh
$12,980
-
kW-mo/yr
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs