ITAC Assessment: IA0436
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ITAC Assessment: IA0436
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Assessment Year 2009
Principal Product metal stampings and welded assemblies
NAICS 336370: Motor Vehicle Metal Stamping
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range less than $500
k
# of Employees 390
Plant Area 189,433
ft2
Annual Production 11,294,317
pieces
Production Hrs. Annual 4,000
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $777,180 17,184,510
kWh
Electricity Demand $37,046 3,107
kW-mo/yr
Electricity Fees $10,123 -
Natural Gas $238,871 23,616
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $68,600 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $2,733

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $2,733 $4,739 $1,523
33,840
kWh
$1,210
-
kW-mo/yr
-
02 2.7142: Utilize higher efficiency lamps and/or ballasts $1,163 $1,974 $648
14,400
kWh
$515
-
kW-mo/yr
-
03 2.7142: Utilize higher efficiency lamps and/or ballasts $21,522 $52,246 $11,988
266,400
kWh
$9,534
-
kW-mo/yr
-
04 2.4221: Install compressor air intakes in coolest locations $8,802 $1,283 $4,027
89,500
kWh
$4,775
-
kW-mo/yr
-
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $14,400 $1,136 $8,000
179,040
kWh
$6,400
-
kW-mo/yr
-
06 2.7311: Ventilation system to shut off when room is not in use $10,850 $2,400 - - $10,850
-
MMBtu
07 2.7243: Improve air circulation with destratification fans / other methods $2,098 $472 - - $2,098
-
MMBtu
08 2.7135: Install occupancy sensors $1,982 $539 $1,982
44,028
kWh
- -
09 2.7447: Install vinyl strip / high speed / air curtain doors $5,050 $7,884 - - $5,050
-
MMBtu
TOTAL RECOMMENDED $68,600 $72,673 $28,168
627,208
kWh
$22,434
-
kW-mo/yr
$17,998
-
MMBtu
TOTAL IMPLEMENTED $2,733 $4,739 $1,523
33,840
kWh
$1,210
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs