ITAC Assessment: TA0091
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ITAC Assessment: TA0091
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Assessment Year 2005
Principal Product Screw Machine Conveyors
NAICS 332721: Precision Turned Product Manufacturing
SIC 3451: Screw Machine Products
Sales Range $10
M
to 50
M
# of Employees 150
Plant Area 67,620
ft2
Annual Production 2,000
pieces
Production Hrs. Annual 4,792
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $50,250 858,840
kWh
Electricity Demand $18,276 3,623
kW-mo/yr
Electricity Fees $5,085 -
Natural Gas $12,254 1,648
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $29,587 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $14,915 $975 $12,195
208,477
kWh
$2,720
-
kW-mo/yr
02 2.4226: Use / purchase optimum sized compressor $7,600 $4,390 $7,600
129,957
kWh
-
03 2.4222: Install adequate dryers on air lines to eliminate blowdown $3,910 $2,332 $3,210
54,873
kWh
$700
-
kW-mo/yr
04 2.6231: Utilize controls to operate equipment only when needed $1,750 $190 $1,750
29,931
kWh
-
05 2.4239: Eliminate or reduce compressed air usage $892 $117 $892
15,260
kWh
-
06 2.7134: Use photocell controls $520 $15 $520
7,227
kWh
-
TOTAL RECOMMENDED $29,587 $8,019 $26,167
445,725
kWh
$3,420
-
kW-mo/yr
TOTAL IMPLEMENTED - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs