ITAC Assessment: IA0328
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ITAC Assessment: IA0328
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Assessment Year 2003
Principal Product Automotive Filters and Regulators
NAICS 336390: Other Motor Vehicle Parts Manufacturing
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $10
M
to 50
M
# of Employees 2,360
Plant Area 106,321
ft2
Annual Production 2,700,000
pieces
Production Hrs. Annual 4,420
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $125,889 3,981,600
kWh
Electricity Demand $51,926 9,013
kW-mo/yr
Natural Gas $102,052 14,259
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $12,448 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $11,310

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.4133: Use most efficient type of electric motors $107 $145 $45
2,170
kWh
$62
-
kW-mo/yr
-
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,948 $254 $808
39,205
kWh
$1,140
-
kW-mo/yr
-
03 2.4221: Install compressor air intakes in coolest locations $327 $71 $84
4,081
kWh
$243
-
kW-mo/yr
-
04 2.7142: Utilize higher efficiency lamps and/or ballasts $6,591 $17,302 $2,733
132,669
kWh
$3,858
-
kW-mo/yr
-
05 2.7142: Utilize higher efficiency lamps and/or ballasts $636 $827 $265
12,847
kWh
$371
-
kW-mo/yr
-
06 2.7135: Install occupancy sensors $120 $333 $120
5,844
kWh
- -
07 2.2511: Insulate bare equipment $446 $1,365 - - $446
-
MMBtu
08 2.2511: Insulate bare equipment $572 $1,552 $572
27,786
kWh
- -
09 2.6231: Utilize controls to operate equipment only when needed $1,701 $23,701 $707
34,300
kWh
$994
-
kW-mo/yr
-
TOTAL RECOMMENDED $12,448 $45,550 $5,334
258,902
kWh
$6,668
-
kW-mo/yr
$446
-
MMBtu
TOTAL IMPLEMENTED $11,310 $42,300 $4,642
225,272
kWh
$6,668
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs