ITAC Assessment: IA0303
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ITAC Assessment: IA0303
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Assessment Year 2002
Principal Product Dry reagent strips
NAICS
n/a
SIC 2835: In Vitro and In Vivo Diagnostic Substances
Sales Range $10
M
to 50
M
# of Employees 75
Plant Area 32,000
ft2
Annual Production 1,020,000
pieces
Production Hrs. Annual 4,125
hrs
Location (State) Minnesota

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $55,654 1,422,468
kWh
Electricity Demand $32,278 3,756
kW-mo/yr
Natural Gas $49,528 7,794
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $254,651 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $13,089

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Personnel Changes Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $863 $162 $527
13,613
kWh
$336
-
kW-mo/yr
- - - -
02 2.4221: Install compressor air intakes in coolest locations $404 $130 $241
6,232
kWh
$163
-
kW-mo/yr
- - - -
03 2.4231: Reduce the pressure of compressed air to the minimum required $246 $15 $150
3,878
kWh
$96
-
kW-mo/yr
- - - -
04 4.651: Install back-up equipment $5,666 $9,824 $1,533
39,600
kWh
$978
-
kW-mo/yr
- $1,155 $2,000 -
05 2.2437: Recover waste heat from equipment $711 $1,800 $432
10,094
kWh
$279
-
kW-mo/yr
- - - -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $3,059 $10,890 $1,776
45,889
kWh
$1,283
-
kW-mo/yr
- - - -
07 2.7135: Install occupancy sensors $138 $200 $138
3,570
kWh
- - - - -
08 4.445: Install equipment to move product $37,995 $61,650 $(-201.0)
(-5,200)
kWh
$(-204.0)
-
kW-mo/yr
- $38,550 $(-150.0) -
09 4.446: Automate finishing process $194,737 $280,000 $(-1,045.0)
(-27,000)
kWh
$(-1,018.0)
-
kW-mo/yr
- $198,300 $(-1,500.0) -
10 2.3212: Optimize plant power factor $4,272 $2,762 - - $4,272 - - -
11 2.8121: Apply for tax-free status for energy purchases $6,560 $250 - - - - - $6,560
TOTAL RECOMMENDED $254,651 $367,683 $3,551
90,676
kWh
$1,913
-
kW-mo/yr
$4,272 $238,005 $350 $6,560
TOTAL IMPLEMENTED $13,089 $10,236 $2,060
53,213
kWh
$1,314
-
kW-mo/yr
- $1,155 $2,000 $6,560
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Personnel Changes Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs