| Assessment Year | 2013 |
|---|---|
| Principal Product | Bacon, Meatballs |
| NAICS | 311613: Rendering and Meat Byproduct Processing |
| SIC | 2013: Sausages and Other Prepared Meat Products |
| Sales Range | $100 M to 500M |
| # of Employees | 400 |
| Plant Area |
117,000
ft2
|
| Annual Production | 57,500,000
lb
|
| Production Hrs. Annual | 7,344
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,015,991 | 14,993,944 |
kWh
|
$0.068 |
| Electricity Demand | $125,571 | 26,472 |
kW-mo/yr
|
$4.74 |
| Natural Gas | $554,744 | 129,035 |
MMBtu
|
$4.30 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $202,265 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $164,712 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Water Disposal Savings | Other Liquid (non-haz) Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.3511: Use plant owned transformers or lease transformers | $37,553 | $100,000 | - | - | $42,553 | - | - | - | $(-5,000.0) | |
| 02 | 3.4116: Meter recycled water (to reduce sewer charges) | $5,784 | $5,000 | - | - | - | - |
$5,784
-
Tgal
|
- | - | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $14,581 | $15,000 |
$13,009
201,130
kWh
|
$1,298
-
kW-mo/yr
|
- | - | - | - | $274 | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,196 | $3,400 |
$1,156
17,870
kWh
|
- | - | - | - | - | $40 | |
| 05 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $6,656 | - |
$6,029
93,207
kWh
|
$627
-
kW-mo/yr
|
- | - | - | - | - | |
| 06 | 2.4224: Upgrade controls on compressors | $12,462 | - |
$11,332
175,200
kWh
|
$1,130
-
kW-mo/yr
|
- | - | - | - | - | |
| 07 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,120 | $1,000 |
$3,019
46,678
kWh
|
$301
-
kW-mo/yr
|
- | - | - | - | $(-1,200.0) | |
| 08 | 2.1241: Reduce excessive boiler blowdown | $35,463 | $15,000 | - | - | - |
$18,344
-
MMBtu
|
$10,710
-
Tgal
|
$6,409
-
gal
|
- | |
| 09 | 2.2136: Install / repair insulation on steam lines | $25,120 | $4,600 | - | - | - |
$25,120
-
MMBtu
|
- | - | - | |
| 10 | 2.2414: Use waste heat from hot flue gases to preheat | $23,091 | $25,000 | - | - | - |
$23,091
-
MMBtu
|
- | - | - | |
| 11 | 2.1233: Analyze flue gas for proper air/fuel ratio | $3,315 | $8,000 | - | - | - |
$3,315
-
MMBtu
|
- | - | - | |
| 12 | 2.1233: Analyze flue gas for proper air/fuel ratio | $7,170 | $8,000 | - | - | - |
$7,170
-
MMBtu
|
- | - | - | |
| 13 | 2.2511: Insulate bare equipment | $3,572 | $1,221 | - | - | - |
$3,572
-
MMBtu
|
- | - | - | |
| 14 | 2.2621: Modify refrigeration system to operate at a lower pressure | $17,352 | - |
$17,352
268,904
kWh
|
- | - | - | - | - | - | |
| 15 | 2.2696: Use excess cold process fluid for industrial cooling needs | $6,830 | - |
$6,830
105,592
kWh
|
- | - | - | - | - | - | |
| TOTAL RECOMMENDED | $202,265 | $186,221 |
$58,727
908,581
kWh
|
$3,356
-
kW-mo/yr
|
$42,553 |
$80,612
-
MMBtu
|
$16,494
-
Tgal
|
$6,409
-
gal
|
$(-5,886.0) | ||
| TOTAL IMPLEMENTED | $164,712 | $86,221 |
$58,727
908,581
kWh
|
$3,356
-
kW-mo/yr
|
- |
$80,612
-
MMBtu
|
$16,494
-
Tgal
|
$6,409
-
gal
|
$(-886.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Water Disposal Savings | Other Liquid (non-haz) Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs