| Assessment Year | 2001 |
|---|---|
| Principal Product | plastic bucket containers & lids |
| NAICS |
n/a
|
| SIC | 3089: Plastics Products, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 176 |
| Plant Area |
80,000
ft2
|
| Annual Production | 32,000,000
lb
|
| Production Hrs. Annual | 8,640
hrs
|
| Location (State) | Iowa |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $595,888 | 17,647,000 |
kWh
|
$0.034 |
| Electricity Demand | $162,626 | 32,520 |
kW-mo/yr
|
$5.00 |
| Natural Gas | $28,396 | 3,195 |
MMBtu
|
$8.89 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $941,370 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $344,338 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Solid Waste (non-haz) Savings | Administrative Changes Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.8121: Apply for tax-free status for energy purchases | $44,140 | $200 | - | - | - | - | $44,140 | - | |
| 02 | 2.3212: Optimize plant power factor | $16,943 | $34,265 | - | - | $16,943 | - | - | - | |
| 03 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $8,481 | $120 |
$5,952
216,431
kWh
|
$2,529
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 2.4221: Install compressor air intakes in coolest locations | $2,757 | $155 |
$1,930
70,190
kWh
|
$827
-
kW-mo/yr
|
- | - | - | - | |
| 05 | 2.2437: Recover waste heat from equipment | $524 | $55 |
$368
13,392
kWh
|
$156
-
kW-mo/yr
|
- | - | - | - | |
| 06 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $2,626 | $7,637 |
$1,396
50,763
kWh
|
$1,230
-
kW-mo/yr
|
- | - | - | - | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,233 | $804 | - |
$2,233
-
kW-mo/yr
|
- | - | - | - | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,607 | $2,580 |
$989
35,953
kWh
|
$618
-
kW-mo/yr
|
- | - | - | - | |
| 09 | 2.7135: Install occupancy sensors | $471 | $791 |
$471
17,127
kWh
|
- | - | - | - | - | |
| 10 | 2.4133: Use most efficient type of electric motors | $836 | $145 |
$584
21,222
kWh
|
$252
-
kW-mo/yr
|
- | - | - | - | |
| 11 | 3.7134: Wash and reuse rags on-site | $18,352 | $108 | - | - | - |
$18,352
-
lb
|
- | - | |
| 12 | 2.7229: Air condition only space necessary | $482,780 | $42,000 | - | - | - | - | - | $482,780 | |
| 13 | 4.446: Automate finishing process | $285,120 | $140,000 | - | - | - | - | - | $285,120 | |
| 14 | 4.446: Automate finishing process | $58,660 | $35,260 | n/a | - | - | - | - | - | $58,660 |
| 15 | 4.322: Eliminate old stock and modify inventory control | $15,840 | $78,673 | n/a | - | - | - | - | - | $15,840 |
| TOTAL RECOMMENDED | $941,370 | $342,793 |
$11,690
425,078
kWh
|
$7,845
-
kW-mo/yr
|
$16,943 |
$18,352
-
lb
|
$44,140 | $842,400 | ||
| TOTAL IMPLEMENTED | $344,338 | $143,859 |
$8,871
322,574
kWh
|
$6,207
-
kW-mo/yr
|
- | - | $44,140 | $285,120 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Solid Waste (non-haz) Savings | Administrative Changes Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs