| Assessment Year | 2000 |
|---|---|
| Principal Product | tubular steel |
| NAICS |
n/a
|
| SIC | 3312: Steel Works, Blast Furnaces (Including Coke Ovens), and Rolling Mills |
| Sales Range | $50 M to 100M |
| # of Employees | 200 |
| Plant Area |
358,000
ft2
|
| Annual Production | 144,000
ton
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Iowa |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $545,923 | 12,320,926 |
kWh
|
$0.044 |
| Natural Gas | $94,179 | 17,513 |
MMBtu
|
$5.38 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $166,324 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $18,071 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings | Other Liquid (haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7135: Install occupancy sensors | $9,747 | $11,763 |
$9,747
236,518
kWh
|
- | - | - | - | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,729 | - |
$1,729
63,892
kWh
|
- | - | - | - | |
| 03 | 2.7135: Install occupancy sensors | $623 | $2,261 |
$623
15,240
kWh
|
- | - | - | - | |
| 04 | 2.4221: Install compressor air intakes in coolest locations | $4,814 | $346 |
$4,814
116,940
kWh
|
- | - | - | - | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,685 | $100 |
$1,685
41,032
kWh
|
- | - | - | - | |
| 06 | 2.7447: Install vinyl strip / high speed / air curtain doors | $2,621 | $135 | - |
$2,621
-
MMBtu
|
- | - | - | |
| 07 | 2.7442: Keep doors and windows shut when not on use | $122 | $40 | - |
$122
-
MMBtu
|
- | - | - | |
| 08 | 3.8142: Distill contaminated solvents for reuse | $12,893 | $7,910 |
$(-68.0)
(-1,758)
kWh
|
- |
$8,667
-
gal
|
$(-2,200.0) | $6,494 | |
| 09 | 4.514: Re-arrange equipment layout to reduce handling costs | $109,500 | $2,000 | - | - | - | $109,500 | - | |
| 10 | 4.322: Eliminate old stock and modify inventory control | $21,840 | $12,000 | - | - | - | $21,840 | - | |
| 11 | 4.631: Install an uninteruptable power supply | $750 | $150 | - | - | - | $750 | - | |
| TOTAL RECOMMENDED | $166,324 | $36,705 |
$18,530
471,864
kWh
|
$2,743
-
MMBtu
|
$8,667
-
gal
|
$129,890 | $6,494 | ||
| TOTAL IMPLEMENTED | $18,071 | $8,335 |
$1,617
39,274
kWh
|
$2,743
-
MMBtu
|
$8,667
-
gal
|
$(-1,450.0) | $6,494 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | Other Liquid (haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs