ITAC Assessment: IA0157
ITAC logo
ITAC Assessment: IA0157
Grant Funding Opportunity NOW OPEN
Up to $300k at 50% cost share for qualifying* projects.
Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received an ITAC, Onsite Energy/CHP TAP, or qualified equivalent assessment since 2018 can now apply for grants for implementation of assessment recommendations at up to 50% of qualifying* project costs with a maximum of $300,000 per grant.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
Assessment Year 1996
Principal Product polyethylene pipe
NAICS
n/a
SIC 3084: Plastics Pipe
Sales Range $10
M
to 50
M
# of Employees 74
Plant Area 150,000
ft2
Annual Production 30,000,000
lb
Production Hrs. Annual 8,568
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $308,721 13,273,154
kWh
Electricity Demand $195,985 25,500
kW-mo/yr
Natural Gas $20,126 4,780
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $29,095 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $21,859

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings Solid Waste (haz) Savings Administrative Changes Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $2,211 $6,599 $1,550
66,530
kWh
$661
-
kW-mo/yr
- - -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $465 $516 $343
14,654
kWh
$122
-
kW-mo/yr
- - -
03 2.6231: Utilize controls to operate equipment only when needed $945 $260 $945
40,445
kWh
- - - -
04 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $971 $2,560 $743
31,946
kWh
$228
-
kW-mo/yr
- - -
05 2.4221: Install compressor air intakes in coolest locations $697 $222 $519
22,274
kWh
$178
-
kW-mo/yr
- - -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $623 $160 $459
19,637
kWh
$164
-
kW-mo/yr
- - -
07 2.3212: Optimize plant power factor $11,884 $22,134 - - - - $11,884
08 3.5212: Regrind, reuse, or sell scrap plastic parts $6,291 - - - $6,291
-
lb
- -
09 3.7121: Improve handling practices $5,008 $2,000 - - - $5,008
-
lb
-
TOTAL RECOMMENDED $29,095 $34,451 $4,559
195,486
kWh
$1,353
-
kW-mo/yr
$6,291
-
lb
$5,008
-
lb
$11,884
TOTAL IMPLEMENTED $21,859 $34,191 $3,614
155,041
kWh
$1,353
-
kW-mo/yr
- $5,008
-
lb
$11,884
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings Solid Waste (haz) Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs