ITAC Assessment: IA0063
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ITAC Assessment: IA0063
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Assessment Year 1993
Principal Product STEEL FORGINGS
NAICS
n/a
SIC 3462: Iron and Steel Forgings
Sales Range $5
M
to 10
M
# of Employees 55
Plant Area
n/a
Annual Production 10,200,000
lb
Production Hrs. Annual 3,473
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $207,807 2,772,567
kWh
Natural Gas $301,126 69,265
MMBtu
Fuel Oil #2 $7,870 2,141
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $36,543 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $30,399

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Administrative Changes Savings
01 2.4324: Replace hydraulic / pneumatic equipment with electric equipment $21,047 $82,940 $21,047
280,774
kWh
- -
02 2.4223: Install direct acting units in place of compressed air pressure system in safety system $5,451 $3,230 $5,451
72,685
kWh
- -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,186 $100 $2,186
29,308
kWh
- -
04 2.4324: Replace hydraulic / pneumatic equipment with electric equipment $2,421 $685 $2,421
32,239
kWh
- -
05 2.4133: Use most efficient type of electric motors $402 $925 $402
5,275
kWh
- -
06 2.7231: Use radiant heater for spot heating $2,719 $10,200 - $2,719
-
MMBtu
-
07 2.7142: Utilize higher efficiency lamps and/or ballasts $165 - $461
6,155
kWh
- $(-296.0)
08 2.7142: Utilize higher efficiency lamps and/or ballasts $528 $840 $528
7,034
kWh
- -
09 2.7135: Install occupancy sensors $473 $665 $473
6,448
kWh
- -
10 2.7124: Make a practice of turning off lights when not needed $556 $215 $556
7,327
kWh
- -
11 2.7261: Install timers and/or thermostats $595 $1,350 $253
3,224
kWh
$342
-
MMBtu
-
TOTAL RECOMMENDED $36,543 $101,150 $33,778
450,469
kWh
$3,061
-
MMBtu
$(-296.0)
TOTAL IMPLEMENTED $30,399 $97,080 $27,338
364,595
kWh
$3,061
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs