ITAC Assessment: HO0231
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ITAC Assessment: HO0231
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Assessment Year 2000
Principal Product Frozen Breakfast Foods
NAICS
n/a
SIC 2053: Frozen Bakery Products, Except Bread
Sales Range $10
M
to 50
M
# of Employees 250
Plant Area 190,000
ft2
Annual Production 6,000,000
pieces
Production Hrs. Annual 6,600
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $621,889 12,602,286
kWh
Electricity Demand $160,571 25,898
kW-mo/yr
Electricity Fees $(-49,887.0) -
Natural Gas $155,797 91,995
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $335,037 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $212,603

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Primary Raw Material Savings One-time Revenue or Avoided Cost Savings
01 2.7124: Make a practice of turning off lights when not needed $6,008 - $6,008
121,630
kWh
- - - - -
02 2.7135: Install occupancy sensors $2,854 $5,000 $2,854
57,737
kWh
- - - - -
03 2.2511: Insulate bare equipment $5,519 $9,992 - - $5,519
-
MMBtu
- - -
04 2.2511: Insulate bare equipment $3,996 $5,204 - - $3,996
-
MMBtu
- - -
05 2.1211: Move boiler to more efficient location $1,070 $200 $538
10,844
kWh
$452
-
kW-mo/yr
- - - $80
06 2.4221: Install compressor air intakes in coolest locations $1,350 $3,000 $1,099
22,274
kWh
$251
-
kW-mo/yr
- - - -
07 2.4111: Utilize energy-efficient belts and other improved mechanisms $9,373 $2,790 $9,373
189,918
kWh
- - - - -
08 2.6218: Turn off equipment when not in use $398 - $398
8,206
kWh
- - - - -
09 2.4156: Establish a preventative maintenance program $85,091 $4,000 - - - - - $85,091
10 3.7221: Improve process control to prevent spills of material $73,575 - - - - - $73,125 $450
11 4.611: Begin a practice of predictive / preventative maintenance $15,600 $300 - - - - - $15,600
12 4.611: Begin a practice of predictive / preventative maintenance $15,600 $3,000 - - - - - $15,600
13 4.444: Install system to collect scrap $12,375 $1,075 - - - - - $12,375
14 4.124: Install continuous lubrication equipment $5,850 $20,000 - - - - - $5,850
15 4.424: Improve space comfort conditioning $2,880 $200 - - - - - $2,880
16 3.4154: Eliminate leaks in water lines and valves $1,980 $20,017 - - - $1,980
-
Tgal
- -
17 3.3128: Utilize other methods to remove contaminants $79,092 $7,100 - - - - - $79,092
18 3.5311: Recover and reuse waste material $7,809 $2,360 - - - - - $7,809
19 3.4113: Treat and reuse rinse waters $4,617 $10,100 - - - $4,617
-
Tgal
- -
TOTAL RECOMMENDED $335,037 $94,338 $20,270
410,609
kWh
$703
-
kW-mo/yr
$9,515
-
MMBtu
$6,597
-
Tgal
$73,125 $224,827
TOTAL IMPLEMENTED $212,603 $31,317 $18,633
377,491
kWh
- $5,519
-
MMBtu
- $73,125 $115,326
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Primary Raw Material Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs