ITAC Assessment: HO0228
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ITAC Assessment: HO0228
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Assessment Year 2000
Principal Product Wood Dash Kits
NAICS
n/a
SIC 3083: Laminated Plastics Plate, Sheet, and Profile Shapes
Sales Range $100
M
to 500
M
# of Employees 140
Plant Area 85,000
ft2
Annual Production 140,400
pieces
Production Hrs. Annual 4,056
hrs
Location (State) New York

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $32,367 525,791
kWh
Electricity Demand $34,136 1,742
kW-mo/yr
Electricity Fees $4,612 -
Natural Gas $17,390 4,369
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $169,290 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $148,999

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings One-time Revenue or Avoided Cost Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $4,864 $8,232 $2,513
40,739
kWh
$2,351
-
kW-mo/yr
- -
02 2.6218: Turn off equipment when not in use $1,158 - $653
10,551
kWh
$505
-
kW-mo/yr
- -
03 2.4221: Install compressor air intakes in coolest locations $455 $1,000 $286
4,689
kWh
$169
-
kW-mo/yr
- -
04 2.4231: Reduce the pressure of compressed air to the minimum required $538 $15 $278
4,396
kWh
$260
-
kW-mo/yr
- -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,054 $200 $1,054
16,999
kWh
- - -
06 2.7447: Install vinyl strip / high speed / air curtain doors $1,810 $778 - - $1,810
-
MMBtu
-
07 4.321: Optimize production lot sizes and inventories $9,360 $5,000 - - - $9,360
08 4.515: Install shelves / racks to utilize unused space $9,360 $25,000 - - - $9,360
09 4.424: Improve space comfort conditioning $2,880 $2,340 - - - $2,880
10 4.213: Purchase material from supplier in customized packaging $10,395 $3,000 - - - $10,395
11 4.111: Add equipment/ operators to reduce production bottleneck $68,250 $300,000 - - - $68,250
12 4.652: Replace existing equipment with more suitable substitutes $1,440 $1,500 - - - $1,440
13 4.423: Move product using mechanical means $6,240 $2,500 - - - $6,240
14 4.513: Re-arrange equipment layout to reduce labor costs $39,000 $6,000 - - - $39,000
15 3.6193: Install equipment (eg compactor) to reduce disposal costs $3,456 $6,500 - - - $3,456
16 4.652: Replace existing equipment with more suitable substitutes $780 $750 - - - $780
17 3.7214: Reduce or eliminate waste $8,250 - - - - $8,250
TOTAL RECOMMENDED $169,290 $362,815 $4,784
77,374
kWh
$3,285
-
kW-mo/yr
$1,810
-
MMBtu
$159,411
TOTAL IMPLEMENTED $148,999 $327,065 $4,498
72,685
kWh
$3,116
-
kW-mo/yr
$1,810
-
MMBtu
$139,575
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs