ITAC Assessment: HO0204
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ITAC Assessment: HO0204
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Assessment Year 1999
Principal Product Custom Stamped Metal Parts
NAICS
n/a
SIC 3469: Metal Stampings, Not Elsewhere Classified
Sales Range $5
M
to 10
M
# of Employees 40
Plant Area 35,000
ft2
Annual Production 250,000
lb
Production Hrs. Annual 4,500
hrs
Location (State) Connecticut

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $86,070 997,069
kWh
Electricity Demand $23,855 2,666
kW-mo/yr
Electricity Fees $(-8,882.0) -
Natural Gas $435 15
MMBtu
Fuel Oil #2 $39,139 8,559
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $38,085 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $19,296

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Fuel Oil #2 Savings Water Disposal Savings One-time Revenue or Avoided Cost Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $10,583 $16,842 $8,364
97,011
kWh
$2,219
-
kW-mo/yr
- - -
02 2.7111: Reduce illumination to minimum necessary levels $901 - $901
10,551
kWh
- - - -
03 2.4133: Use most efficient type of electric motors $393 $492 $393
22,274
kWh
- - - -
04 2.4221: Install compressor air intakes in coolest locations $1,928 $2,000 $1,520
17,585
kWh
$408
-
kW-mo/yr
- - -
05 2.2136: Install / repair insulation on steam lines $1,517 $1,424 - - $1,517
-
MMBtu
- -
06 2.2123: Insulate feedwater tank $526 $438 - - $526
-
MMBtu
- -
07 2.6231: Utilize controls to operate equipment only when needed $3,911 $2,450 - - $3,911
-
MMBtu
- -
08 2.2414: Use waste heat from hot flue gases to preheat $1,470 $483 - - $1,470
-
MMBtu
- -
09 4.641: Eliminate shutdowns of controls due to overheating $5,342 $1,760 - - - - $5,342
10 4.653: Maintain/enlarge a stock of spare parts $1,125 $318 - - - - $1,125
11 4.611: Begin a practice of predictive / preventative maintenance $600 $250 - - - - $600
12 4.611: Begin a practice of predictive / preventative maintenance $6,410 $1,424 - - - - $6,410
13 4.611: Begin a practice of predictive / preventative maintenance $2,250 $120 - - - - $2,250
14 3.4151: Minimize water usage $1,129 $600 - - - $1,129
-
Tgal
-
TOTAL RECOMMENDED $38,085 $28,601 $11,178
147,421
kWh
$2,627
-
kW-mo/yr
$7,424
-
MMBtu
$1,129
-
Tgal
$15,727
TOTAL IMPLEMENTED $19,296 $20,168 $9,265
107,562
kWh
$2,219
-
kW-mo/yr
$4,437
-
MMBtu
- $3,375
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Fuel Oil #2 Savings Water Disposal Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs