ITAC Assessment: LL0335
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ITAC Assessment: LL0335
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Assessment Year 2010
Principal Product Self-Locking fastners
NAICS 332722: Bolt, Nut, Screw, Rivet, and Washer Manufacturing
SIC 3452: Bolts, Nuts, Screws, Rivets, and Washers
Sales Range $10
M
to 50
M
# of Employees 75
Plant Area 120,000
ft2
Annual Production 50,000,000
pieces
Production Hrs. Annual 4,000
hrs
Location (State) Arkansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $217,706 2,354,000
kWh
Electricity Fees $31,864 -
Natural Gas $89,559 9,455
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $23,330 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $8,871

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings One-time Revenue or Avoided Cost Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $8,558 $4,290 $7,468
80,753
kWh
$1,090 - - -
02 4.611: Begin a practice of predictive / preventative maintenance $6,028 $720 $3,951
42,718
kWh
$577 - - $1,500
03 2.7142: Utilize higher efficiency lamps and/or ballasts $3,236 $13,160 $2,824
30,534
kWh
$412 - - -
04 2.7135: Install occupancy sensors $2,183 $720 $1,905
20,601
kWh
$278 - - -
05 2.7111: Reduce illumination to minimum necessary levels $1,802 $450 $1,572
17,004
kWh
$230 - - -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $657 $350 $308
3,329
kWh
$45 - $304 -
07 2.2611: Moderate cooling tower outlet temperature $553 $467 $482
5,242
kWh
$71 - - -
08 2.2511: Insulate bare equipment $313 $123 - - $313
-
MMBtu
- -
TOTAL RECOMMENDED $23,330 $20,280 $18,510
200,181
kWh
$2,703 $313
-
MMBtu
$304 $1,500
TOTAL IMPLEMENTED $8,871 $4,413 $7,468
80,753
kWh
$1,090 $313
-
MMBtu
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs