ITAC Assessment: GT0740
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ITAC Assessment: GT0740
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Assessment Year 2002
Principal Product Bearings
NAICS
n/a
SIC 3562: Ball and Roller Bearings
Sales Range $50
M
to 100
M
# of Employees 460
Plant Area 265,000
ft2
Annual Production 100,000,000
pieces
Production Hrs. Annual 6,900
hrs
Location (State) Georgia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $542,970 24,652,800
kWh
Electricity Demand $606,107 3,845
kW-mo/yr
Electricity Fees $113,645 -
Natural Gas $326,438 63,520
MMBtu
Fuel Oil #2 $15,121 2,342
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $242,959 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $34,601

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.4224: Upgrade controls on compressors $1,545 - $1,545
70,086
kWh
- - - - -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $33,056 $2,500 $9,334
323,480
kWh
$9,722
-
kW-mo/yr
- - $9,000 $5,000
03 2.2492: Use "heat wheel" or other heat exchanger to cross-exchange building exhaust air with make-up air $62,171 $130,800 $24,782
1,124,417
kWh
$45,009
-
kW-mo/yr
$(-7,620.0)
-
MMBtu
- - -
04 2.1233: Analyze flue gas for proper air/fuel ratio $1,365 - - - $1,365
-
MMBtu
- - -
05 2.7228: Avoid introducing hot, humid, or dirty air into hvac system $3,122 $1,000 $1,463
66,400
kWh
$2,659
-
kW-mo/yr
$(-1,000.0)
-
MMBtu
- - -
06 4.446: Automate finishing process $130,680 $10,300 - - - - $130,680 -
07 3.4151: Minimize water usage $11,020 $21,250 - - - $11,020
-
Tgal
- -
TOTAL RECOMMENDED $242,959 $165,850 $37,124
1,584,383
kWh
$57,390
-
kW-mo/yr
$(-7,255.0)
-
MMBtu
$11,020
-
Tgal
$139,680 $5,000
TOTAL IMPLEMENTED $34,601 $2,500 $10,879
393,566
kWh
$9,722
-
kW-mo/yr
- - $9,000 $5,000
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs