ITAC Assessment: DS0136
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ITAC Assessment: DS0136
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Assessment Year 1999
Principal Product Precision measuring tools and optical comparators
NAICS
n/a
SIC 3545: Cutting Tools, Machine Tool Accessories, and Machinists' Precision Measuring Devices
Sales Range $5
M
to 10
M
# of Employees 110
Plant Area 35,000
ft2
Annual Production 64,400
pieces
Production Hrs. Annual 4,810
hrs
Location (State) Minnesota

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $39,096 1,056,858
kWh
Electricity Demand $13,822 4,704
kW-mo/yr
Electricity Fees $1,748 -
Natural Gas $19,591 5,648
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $21,460 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $21,460

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings Other Liquid (haz) Savings Administrative Changes Savings Primary Raw Material Savings Water Consumption Savings
01 2.3212: Optimize plant power factor $1,047 $1,960 - - $1,047 - - - - - -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $8,330 $29,424 $6,715
181,712
kWh
$1,615
-
kW-mo/yr
- - - - - - -
03 2.2511: Insulate bare equipment $1,921 $1,137 $1,042
28,136
kWh
- - $879
-
MMBtu
- - - - -
04 2.7261: Install timers and/or thermostats $2,815 $2,459 - - - $2,815
-
MMBtu
- - - - -
05 2.4221: Install compressor air intakes in coolest locations $123 $91 $81
2,345
kWh
$42
-
kW-mo/yr
- - - - - - -
06 2.4321: Upgrade obsolete equipment $3,713 $7,827 - - - - $1,591
-
Tgal
- - - $2,122
-
Tgal
07 3.2123: Convert to high volume low pressure (hvlp) paint guns $924 $1,000 - - - - - - - $924 -
08 3.6124: Burn waste oil for heat $1,552 $1,695 - - - $187
-
MMBtu
- $1,365
-
gal
- - -
09 4.515: Install shelves / racks to utilize unused space $1,035 $120 - - - - - - $1,035 - -
TOTAL RECOMMENDED $21,460 $45,713 $7,838
212,193
kWh
$1,657
-
kW-mo/yr
$1,047 $3,881
-
MMBtu
$1,591
-
Tgal
$1,365
-
gal
$1,035 $924 $2,122
-
Tgal
TOTAL IMPLEMENTED $21,460 $45,713 $7,838
212,193
kWh
$1,657
-
kW-mo/yr
$1,047 $3,881
-
MMBtu
$1,591
-
Tgal
$1,365
-
gal
$1,035 $924 $2,122
-
Tgal
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings Other Liquid (haz) Savings Administrative Changes Savings Primary Raw Material Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs