ITAC Assessment: DL0151
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ITAC Assessment: DL0151
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Assessment Year 2015
Principal Product Pickles/Peppers/Sauces
NAICS 311941: Mayonnaise, Dressing, and Other Prepared Sauce Manufacturing
SIC 2035: Pickled Fruits and Vegetables, Vegetable Sauces and Seasonings, and Salad Dressings
Sales Range $50
M
to 100
M
# of Employees 100
Plant Area 200,000
ft2
Annual Production 4,000,000
pieces
Production Hrs. Annual 5,600
hrs
Location (State) Maryland

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $380,327 4,756,144
kWh
Electricity Demand $90,237 11,297
kW-mo/yr
Electricity Fees $10,197 -
Natural Gas $305,447 39,504
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $221,550 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings
01 2.2112: Use correct size steam traps $12,870 $2,380 - - $12,870
-
MMBtu
-
02 3.7222: Minimize overflows by installing level controls $37,680 $12,400 - - $24,970
-
MMBtu
$12,710
-
Tgal
03 2.6231: Utilize controls to operate equipment only when needed $60,250 $20,000 $52,980
662,210
kWh
$7,270
-
kW-mo/yr
- -
04 2.1212: Operate boilers on high fire setting $10,860 $4,610 - - $10,860
-
MMBtu
-
05 2.4224: Upgrade controls on compressors $7,730 $11,520 $5,800
72,510
kWh
$1,930
-
kW-mo/yr
- -
06 2.4239: Eliminate or reduce compressed air usage $9,550 $14,400 $9,100
113,710
kWh
$450
-
kW-mo/yr
- -
07 2.2694: Use highest temperature for chilling or cold storage $1,970 $4,480 $1,720
21,560
kWh
$250
-
kW-mo/yr
- -
08 3.4151: Minimize water usage $80,640 $200,250 $(-5,280.0)
(-66,000)
kWh
$(-1,150.0)
-
kW-mo/yr
- $87,070
-
Tgal
TOTAL RECOMMENDED $221,550 $270,040 $64,320
803,990
kWh
$8,750
-
kW-mo/yr
$48,700
-
MMBtu
$99,780
-
Tgal
TOTAL IMPLEMENTED - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs