ITAC Assessment: DL0071
ITAC logo
ITAC Assessment: DL0071
Grant Funding Opportunity NOW OPEN
Up to $300k at 50% cost share for qualifying* projects.
Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received an ITAC, Onsite Energy/CHP TAP, or qualified equivalent assessment since 2018 can now apply for grants for implementation of assessment recommendations at up to 50% of qualifying* project costs with a maximum of $300,000 per grant.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
Assessment Year 2011
Principal Product extruded thermoplastics
NAICS 326113: Unlaminated Plastics Film and Sheet (except Packaging) Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $5
M
to 10
M
# of Employees 40
Plant Area 40,000
ft2
Annual Production 400,000,000
pieces
Production Hrs. Annual 4,160
hrs
Location (State) Delaware
View Case Study

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $136,160 1,215,720
kWh
Electricity Demand $56,024 6,260
kW-mo/yr
Electricity Fees $7,182 -
Fuel Oil #2 $5,598 247
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $28,994 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $22,318

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings
01 2.2691: Shut off cooling if cold outside air will cool process $1,220 $600 $1,220
10,900
kWh
02 2.4235: Remove or close off unneeded compressed air lines $650 - $650
5,820
kWh
03 2.7314: Reduce ventilation air $4,520 - $4,520
40,400
kWh
04 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $2,600 $5,300 $2,600
23,300
kWh
05 2.7447: Install vinyl strip / high speed / air curtain doors $1,970 $2,390 $1,970
17,600
kWh
06 2.2511: Insulate bare equipment $430 $180 $430
3,800
kWh
07 2.4221: Install compressor air intakes in coolest locations $710 $100 $710
6,300
kWh
08 2.7232: Replace existing hvac unit with high efficiency model $590 $2,484 $590
5,270
kWh
09 2.7142: Utilize higher efficiency lamps and/or ballasts $1,676 $1,800 $1,676
15,242
kWh
10 2.7142: Utilize higher efficiency lamps and/or ballasts $6,668 $2,500 $6,668
60,627
kWh
11 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $7,960 $4,000 $7,960
71,100
kWh
TOTAL RECOMMENDED $28,994 $19,354 $28,994
260,359
kWh
TOTAL IMPLEMENTED $22,318 $9,684 $22,318
200,417
kWh
Yearly Savings* Imp'd Cost* Electricity Usage Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs