| Assessment Year | 2021 |
|---|---|
| Principal Product | Metal Heat Treating Products |
| NAICS | 332811: Metal Heat Treating |
| SIC | 3398: Metal Heat Treating |
| Sales Range | $1 M to 5M |
| # of Employees | 45 |
| Plant Area |
45,000
ft2
|
| Annual Production | 1,500,000
pieces
|
| Production Hrs. Annual | 6,257
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $231,832 | 4,558,246 |
kWh
|
$0.051 | |
| Electricity Demand | $165,928 | 10,796 |
kW-mo/yr
|
$15.37 | |
| Electricity Fees | $26,113 | - |
|
- | |
| Natural Gas | $198,754 | 101,740 |
MMBtu
|
$1.95 | |
| Waste Disposal Costs | |||||
| Water Usage | $1,445 | 412 |
Tgal
|
$3.51 | |
| Water Disposal | $5,271 | 412 |
Tgal
|
$12.79 | |
| Other Liquid (non-haz) | $249,842 | 97,257 |
gal
|
$2.57 | |
| TOTAL YEARLY COSTS | $879,187 | ||||
| RECOMMENDED SAVINGS* | $264,768 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $228,092 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Water Usage Savings | Water Disposal Savings | Other Liquid (non-haz) Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $4,860 | $6,780 |
$4,860
95,557
kWh
|
- | - | - | - | |
| 02 | 2.6242: Minimize operation of equipment maintained in standby condition | $20,258 | $28,161 |
$20,258
398,300
kWh
|
- | - | - | - | |
| 03 | 2.3415: Use a fossil fuel engine to cogenerate electricity or motive power; and utilize heat | $621 | $1,288 |
$439
8,630
kWh
|
$182
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.2447: Heat water with exhaust heat | $1,331 | $2,149 |
$501
9,855
kWh
|
$830
-
kW-mo/yr
|
- | - | - | |
| 05 | 3.5131: Recycle white water | $2,598 | $6,039 |
$1
14
kWh
|
- |
$530
-
Tgal
|
$2,068
-
Tgal
|
- | |
| 06 | 3.1175: Use a different or recycled raw material | $217,090 | $846,410 |
$(-32,764.4)
(-644,207)
kWh
|
- | - | - |
$249,854
-
gal
|
|
| 07 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,334 | $255 |
$1,334
26,219
kWh
|
- | - | - | - | |
| 08 | 2.4224: Upgrade controls on compressors | $11,576 | $32,850 |
$11,576
227,596
kWh
|
- | - | - | - | |
| 09 | 2.4226: Use / purchase optimum sized compressor | $4,222 | $15,730 |
$4,222
83,018
kWh
|
- | - | - | - | |
| 10 | 2.2437: Recover waste heat from equipment | $879 | $5,742 |
$879
17,280
kWh
|
- | - | - | - | |
| TOTAL RECOMMENDED | $264,768 | $945,404 |
$11,304
222,262
kWh
|
$1,012
-
kW-mo/yr
|
$530
-
Tgal
|
$2,068
-
Tgal
|
$249,854
-
gal
|
||
| TOTAL IMPLEMENTED | $228,092 | $867,375 |
$(-25,190.1)
(-495,282)
kWh
|
$830
-
kW-mo/yr
|
$530
-
Tgal
|
$2,068
-
Tgal
|
$249,854
-
gal
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Water Usage Savings | Water Disposal Savings | Other Liquid (non-haz) Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs