ITAC Assessment: CW0114
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ITAC Assessment: CW0114
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Assessment Year 2021
Principal Product plastic injection molding
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 75
Plant Area 35,000
ft2
Annual Production 2,500,000
pieces
Production Hrs. Annual 4,954
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $202,738 1,708,640
kWh
Natural Gas $11,774 1,410
MMBtu
TOTAL YEARLY COSTS $214,512
RECOMMENDED SAVINGS* $27,409 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $12,504

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Administrative Changes Savings Primary Raw Material Savings
01 2.7447: Install vinyl strip / high speed / air curtain doors $1,834 $2,205 $1,262
10,645
kWh
$572
-
MMBtu
- -
02 3.6192: Use a less expensive method of waste removal $10,400 - - - - $10,400
03 2.7145: Install skylights $8,290 $40,875 $290
2,446
kWh
- $8,000 -
04 2.4227: Use compressor air filters $244 $95 $244
2,057
kWh
- - -
05 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $1,314 $4,006 $1,314
11,091
kWh
- - -
06 2.6221: Use most efficient equipment at it's maximum capacity and less efficient equipment only when necessary $1,504 - $1,504
12,683
kWh
- - -
07 2.4221: Install compressor air intakes in coolest locations $199 $1,350 $199
1,680
kWh
- - -
08 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $2,024 $10,137 $2,024
17,070
kWh
- - -
09 2.4224: Upgrade controls on compressors $1,244 $110 $1,244
10,486
kWh
- - -
10 2.4231: Reduce the pressure of compressed air to the minimum required $356 $90 $356
2,999
kWh
- - -
TOTAL RECOMMENDED $27,409 $58,868 $8,437
71,157
kWh
$572
-
MMBtu
$8,000 $10,400
TOTAL IMPLEMENTED $12,504 $185 $2,104
17,739
kWh
- - $10,400
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Administrative Changes Savings Primary Raw Material Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs